Patents by Inventor Michael Paul Ekart
Michael Paul Ekart has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230139587Abstract: A process and system for liquefying and plasticizing a waste plastic in a pyrolysis film reactor are provided. More particularly, a liquefied waste plastic, which may include halogen-depleted molten waste plastics, may be pyrolyzed in a pyrolysis film reactor to form a pyrolysis oil and a pyrolysis gas. The pyrolysis film reactors may include a falling film reactor and/or an upflow film reactor.Type: ApplicationFiled: April 13, 2021Publication date: May 4, 2023Applicant: Eastman Chemical CompanyInventors: Bruce Roger DeBruin, Daryl Bitting, David Eugene Slivensky, Xianchun Wu, Michael Paul Ekart, David Milton Lange, Aaron Nathanial Edens
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Publication number: 20230135304Abstract: A polyethylene composition having a recycle content value is obtained by reacting a recycle content feedstock to make a recycle content polyethylene or by deducting from a recycle inventory a recycle content value applied to a polyethylene composition. At least a portion of the recycle content value in the feedstock or in an allotment obtained by a polyethylene manufacturer has its origin in recycled waste plastics.Type: ApplicationFiled: April 13, 2021Publication date: May 4, 2023Applicant: Eastman Chemical CompanyInventors: Bruce Roger DeBruin, Daryl Bitting, David Eugene Slivensky, Xianchun Wu, Michael Paul Ekart, David Milton Lange, Aaron Nathanial Edens
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Publication number: 20230110481Abstract: Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.Type: ApplicationFiled: February 10, 2021Publication date: April 13, 2023Applicant: Eastman Chemical CompanyInventors: Bruce Roger DeBruin, Daryl Bitting, David Eugene Slivensky, Xianchun Wu, William Lewis Trapp, Travis Wynn Keever, Michael Paul Ekart, Jaclyn Erin Shuman, Timothy Glenn Schaefer, Justin William Murphy, David Milton Lange, Aaron Nathaniel Edens
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Publication number: 20230116183Abstract: Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves integrating a pyrolysis facility with a cracker facility by introducing at least a stream of r-pyrolysis gas into the cracker facility. In the cracker facility, the r-pyrolysis gas may be separated to form one or more recycle content products, and can enhance the operation of the facility.Type: ApplicationFiled: February 10, 2021Publication date: April 13, 2023Applicant: Eastman Chemical CompanyInventors: Daryl Bitting, David Eugene Slivensky, Xianchun Wu, Michael Paul Ekart, Bruce Roger DeBruin
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Publication number: 20230103080Abstract: Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.Type: ApplicationFiled: February 10, 2021Publication date: March 30, 2023Applicant: Eastman Chemical CompanyInventors: Bruce Roger DeBruin, Daryl Bitting, David Eugene Slivensky, Xianchun Wu, Travis Wynn Keever, Michael Paul Ekart, Jaclyn Erin Shuman, Timothy Glenn Schaefer, Justin William Murphy, David Milton Lange, Aaron Nathaniel Edens
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Publication number: 20230066496Abstract: Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.Type: ApplicationFiled: February 10, 2021Publication date: March 2, 2023Applicant: Eastman Chemical CompanyInventors: Bruce Roger DeBruin, Daryl Bitting, David Eugene Slivensky, Xianchun Wu, Travis Wynn Keever, Michael Paul Ekart, Jaclyn Erin Shuman, Timothy Glenn Schaefer, Justin William Murphy, David Milton Lange, Aaron Nathaniel Edens
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Publication number: 20230068710Abstract: Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.Type: ApplicationFiled: February 10, 2021Publication date: March 2, 2023Applicant: Eastman Chemical CompanyInventors: Bruce Roger DeBruin, Daryl Bitting, David Eugene Slivensky, Xianchun Wu, William Lewis Trapp, Travis Wynn Keever, Michael Paul Ekart, Jaclyn Erin Shuman, Timothy Glenn Schaefer, Justin William Murphy, David Milton Lange, Aaron Nathaniel Edens
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Publication number: 20230067427Abstract: Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.Type: ApplicationFiled: February 10, 2021Publication date: March 2, 2023Applicant: Eastman Chemical CompanyInventors: Bruce Roger DeBruin, Daryl Bitting, David Eugene Slivensky, Xianchun Wu, William Lewis Trapp, Travis Wynn Keever, Michael Paul Ekart, Jaclyn Erin Shuman, Timothy Glenn Schaefer, Justin William Murphy, David Milton Lange, Aaron Nathaniel Edens
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Publication number: 20230026172Abstract: A method for manufacture of polyesters with recycle content is described in various aspects. The methods of the present disclosure effectively and cost-efficiently incorporates recycled DMT into existing TPA-based polyester manufacturing systems. Recycle feed compositions for manufacture of polyesters with recycle content and recycled content polyesters are also described.Type: ApplicationFiled: December 16, 2020Publication date: January 26, 2023Applicant: Eastman Chemical CompanyInventors: Earl Edmondson Howell, Jr., Michael Paul Ekart, Travis Wynn Keever, Bob N. Jack, Jonathan Michael Horton, Daniel Lee Martin
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Publication number: 20230022664Abstract: Disclosed is a method for treating the product stream from a polyester methanolysis depolymerization process wherein the product stream includes dimethyl terephthalate and one or more side species selected from the group consisting of dimethyl phthalate, dimethyl isophthalate, bisphenol-A, an adipic acid diester and colorants. The method includes a) hydrogenating said dimethyl terephthalate to form one or more of dimethyl 1,4-cyclohexanedicarboxylate and 1,4-cyclohexanedimethanol; and (b) hydrogenating one or more of said one or more side species of said product stream. A method for depolymerization of polyester is also described.Type: ApplicationFiled: December 16, 2020Publication date: January 26, 2023Applicant: Eastman Chemical CompanyInventors: William Christopher Ketchie, Noah Glenn McMillan, Michael Paul Ekart, Travis Wynn Keever
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Publication number: 20220372217Abstract: The present disclosure relates to a catalyst system to produce crystallizable polyester compositions which comprise residues of terephthalic acid, neopentyl glycol (NRG), 1,4-cyclohexanedimethanol (CHDM), ethylene glycol (EG), and diethylene glycol (DEG), in certain compositional ranges having certain advantages and improved properties including recyclability. The present disclosure also relates to a catalyst system to produce crystallizable polyester compositions which comprise residues of recycled terephthalic acid, recycled neopentyl glycol (NRG), recycled 1,4-cyclohexanedimethanol (CHDM), recycled ethylene glycol (EG), and/or recycled diethylene glycol (DEG), in certain compositional ranges having certain advantages and improved properties including recyclability.Type: ApplicationFiled: October 8, 2020Publication date: November 24, 2022Applicant: Eastman Chemical CompanyInventors: Earl Edmondson Howell, Jr., Aaron Nathaniel Edens, Anne-Martine Sherbeck Jackson, Donna Rice Quillen, Carol Julliard Greene, Mark Allen Peters, Jonathan Michael Horton, Travis Wynn Keever, Michael Paul Ekart, Erin G. Ekart
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Publication number: 20220372216Abstract: The present disclosure relates to a catalyst system to produce crystallizable polyester compositions which comprise residues of terephthalic acid, neopentyl glycol (NRG), 1,4-cyclohexanedimethanol (CHDM), ethylene glycol (EG), and diethylene glycol (DEG), in certain compositional ranges having certain advantages and improved properties including recyclability.Type: ApplicationFiled: October 8, 2020Publication date: November 24, 2022Applicant: Eastman Chemical CompanyInventors: Earl Edmondson Howell, Jr., Aaron Nathaniel Edens, Anne-Martine Sherbeck Jackson, Donna Rice Quillen, Carol Julliard Greene, Mark Allen Peters, Jonathan Michael Horton, Travis Wynn Keever, Michael Paul Ekart, Erin G. Ekart
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Publication number: 20220363822Abstract: The present disclosure relates to crystallizable shrinkable films and thermoformable films or sheets comprising amorphous polyester compositions which comprise residues of terephthalic acid, neopentyl glycol (NRG), 1,4-cyclohexanedimethanol CHDM), ethylene glycol (EG), and diethylene glycol (DEG), in certain compositional ranges having certain advantages and improved properties. The present disclosure also relates to crystallizable shrinkable films and thermoformable film(s) and/or sheet(s) comprising polyester compositions which comprise residues of recycled terephthalic acid, recycled neopentyl glycol (NRG), recycled 1,4-cyclohexanedimethanol (CHDM), recycled ethylene glycol (EG), and recycled diethylene glycol (DEG), in certain compositional ranges having certain advantages and improved properties.Type: ApplicationFiled: October 8, 2020Publication date: November 17, 2022Applicant: Eastman Chemical CompanyInventors: Mark Allen Peters, Jonathan Michael Horton, Travis Wynne Keever, Michael Paul Ekart, Erin G. Ekart
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Publication number: 20220348715Abstract: A process for producing a polyester composition from recycled polyesters.Type: ApplicationFiled: October 8, 2020Publication date: November 3, 2022Applicant: Eastman Chemical CompanyInventors: Mark Allen Peters, Jonathan Michael Horton, Travis Wynne Keever, Michael Paul Ekart, Erin G. Ekart
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Publication number: 20220325036Abstract: A process for producing recycle polyesters made from organic compounds, e.g., acids and alcohols, derived from recycled, reused or other environmentally favored raw materials by obtaining a recycle monomer composition derived directly or indirectly from cracking a recycle content pyrolysis oil composition and reacting the recycle monomer with recycle DMT obtained directly or indirectly from the depolymerization of terephthalate polyesters to prepare a recycle polyester.Type: ApplicationFiled: July 29, 2020Publication date: October 13, 2022Applicant: Eastman Chemical CompanyInventors: Michael Paul Ekart, Travis Wynn Keever, David Eugene Slivensky, Kenny Randolph Parker, William Lewis Trapp, Daryl Bitting, Michael Gary Polasek, Xianchun Wu
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Publication number: 20220073676Abstract: Copolyesters made from the direct esterification of terephthalic acid with diols including ethylene glycol, but which contain low diethylene glycol (DEG) content, and processes for making the copolyesters. The copolyesters are characterized by comprising 1.0 wt % or less of DEG without requiring the use of DEG-suppressing additives. The processes are characterized by features including operating at lower pressures and lower EG:TPA feed mole ratios in the first esterification zone, while simultaneously at higher temperatures than typical operation in order to lower incorporation of DEG into the final polymer.Type: ApplicationFiled: December 17, 2019Publication date: March 10, 2022Applicant: Eastman Chemical CompanyInventors: Anne-Martine Sherbeck Jackson, Rachel Elizabeth McLendon, Bruce Roger DeBruin, Michael Paul Ekart, Dale Milton Blakely, Robert Todd Harris
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Publication number: 20220049050Abstract: Copolyesters made from the direct esterification of terephthalic acid with diols including ethylene glycol, but which contain low diethylene glycol (DEG) content, and processes for making the copolyesters. The copolyesters are characterized by comprising 1.0 wt % or less of DEG without requiring the use of DEG-suppressing additives. The processes are characterized by features including operating at lower pressures and lower EG:TPA feed mole ratios in the first reaction zone, while simultaneously at higher temperatures than typical operation in order to lower incorporation of DEG into the final polymer.Type: ApplicationFiled: December 17, 2019Publication date: February 17, 2022Applicant: Eastman Chemical CompanyInventors: Anne-Martine Sherbeck Jackson, Rachel Elizabeth McLendon, Bruce Roger DeBruin, Michael Paul Ekart, Dale Milton Blakely, Robert Todd Harris
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Patent number: 10370486Abstract: Polyester polymer particle spheroids comprising a polyester polymer including: a carboxylic acid component containing at least 90 mole % of the residues of terephthalic acid, derivates of terephthalic acid, naphthalene-2,6-dicarboxylic acid, and/or derivatives of naphthalene-2,6-dicarboxylic acid, and a hydroxyl component containing from 90 to 96 mole % of the residues of ethylene glycol, based on 100 mole percent of the carboxylic acid component residues and 100 mole percent hydroxyl component residues in the polyester polymer, wherein said particle has an It.V. of at least 0.72 dL/g, and the It.V. at the surface of the particle is from 0.02 dL/g to less than 0.25 dL/g higher than the It.V. at the center of the particle, and wherein the polyester polymer spheroids are not solid state polymerized.Type: GrantFiled: September 23, 2016Date of Patent: August 6, 2019Assignee: GRUPO PETROTEMEX S.A. DE C.V.Inventors: Frederick Leslie Colhoun, Michael Paul Ekart, Mary Therese Jernigan, Stephen Weinhold
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Publication number: 20170009009Abstract: Polyester polymer particle spheroids comprising a polyester polymer including: a carboxylic acid component containing at least 90 mole % of the residues of terephthalic acid, derivates of terephthalic acid, naphthalene-2,6-dicarboxylic acid, and/or derivatives of naphthalene-2,6-dicarboxylic acid,; and a hydroxyl component containing from 90 to 96 mole % of the residues of ethylene glycol, based on 100 mole percent of the carboxylic acid component residues and 100 mole percent hydroxyl component residues in the polyester polymer, wherein said particle has an kV. of at least 0.72 dL/g, and the It.V. at the surface of the particle is from 0.02 dL/g to less than 0.25 dL/g higher than the It.V. at the center of the particle, and wherein the polyester polymer spheroids are not solid state polymerized.Type: ApplicationFiled: September 23, 2016Publication date: January 12, 2017Applicant: GRUPO PETROTEMEX, S.A. DE C.V.Inventors: Frederick Leslie COLHOUN, Michael Paul EKART, Mary Therese JERNIGAN, Stephen WEINHOLD
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Patent number: 8968615Abstract: A bulk of polyester polymer particles comprising polyester polymer comprising greater than 75% virgin polyester polymer, the particles having: A) an It.V. of at least 0.72 dl/g, and B) 10 ppm or less of residual acetaldehyde; and C) at least two melting peaks, wherein one of said at least two melting peaks is a low peak melting point within a range of 140° C. to 220° C. and having a melting endotherm area of at least the absolute value of 1 J/g. The particles may also have a degree of crystallinity within a range of 20% and a maximum degree of crystallinity Tcmax defined by the equation: Tcmax=50%?CA?OH where CA is the total mole % of all carboxylic acid residues other than terephthalic acid residues, based on 100 mole % of carboxylic acid residues, and OH is the total mole % of all hydroxyl functional compound residues other than ethylene glycol residues, based on 100 mole % of hydroxyl functional compounds residues.Type: GrantFiled: October 21, 2010Date of Patent: March 3, 2015Assignee: Eastman Chemical CompanyInventors: Michael Paul Ekart, Frederick Leslie Colhoun, Mary Therese Jernigan, Stephen Weinhold, Rodney Scott Armentrout