Abstract: The present invention provides dual-layer to flange weld joint for an exhaust manifold assembly. The manifold includes an inner assembly connected to a flange, and an outer shell spaced apart from the inner assembly to allow for an air gap between the shell and the inner assembly. The outer shell further includes a gap between the end portion of the outer shell and the flange. This gap allows a single exterior weld joint to connect the inner assembly and outer shell to the flange.

Abstract: The invention provides squaring tool comprising at least two members operatively associated with one another to form at least a 90 degree angle, wherein each member comprises at least three arms such that the arms of each member define at least two channels along each member.

Abstract: The invention provides an exhaust system including a cylinder head having a plurality of exhaust ports. Integrally formed with the cylinder head are a plurality of independent and separate tubes. The tubes are cast, molded or otherwise integrally formed with the exhaust ports of the cylinder head. The cylinder head and tubes eliminate the need for an exhaust flange, welding the tubes to the exhaust flange and securing the exhaust flange to the cylinder head. As a result, the present invention has less weight and improved performance over prior art cylinder head and exhaust assemblies.

Abstract: An exhaust system includes a cylinder head having a plurality of exhaust ports. Integrally formed with the cylinder head are a plurality of independent and separate tubes. The tubes are cast, molded or otherwise integrally formed with the exhaust ports of the cylinder head. The cylinder head and tubes eliminate the need for an exhaust flange, welding the tubes to the exhaust flange and securing the exhaust flange to the cylinder head. As a result, the exhaust system has less weight and improved performance over prior art cylinder head and exhaust assemblies.

Abstract: A turbine housing is provided. The turbine housing includes a tongue diverter to manage the interaction between exhaust gases entering the inlet of the housing and gasses flowing within the housing. The tongue member may also be arranged to produce a constant ratio throughout the turbine housing between the cross-sectional area of fluid passages and the distance between the centroid of that area and the axis of rotation of the turbine. The housing may comprise a pair of half shells that each form a portion of the tongue diverter.

Abstract: An improved method and apparatus for mating an exhaust manifold to a mating component, such as a housing, is provided. The exhaust manifold is connected to the housing by a series of weld joints. The apparatus may include a tube member for connecting the exhaust manifold to the housing, and an insert member positioned partially within the housing. In an embodiment, the insert member includes a notch to allow a portion of the insert member to be positioned within the housing and an exterior portion of the insert member to be positioned exterior to the housing.

Abstract: The present invention provides dual-layer to flange weld joint for an exhaust manifold assembly. The manifold includes an inner assembly connected to a flange, and an outer shell spaced apart from the inner assembly to allow for an air gap between the shell and the inner assembly. The outer shell further includes a gap between the end portion of the outer shell and the flange. This gap allows a single exterior weld joint to connect the inner assembly and outer shell to the flange.

Abstract: An exhaust manifold and method of manufacturing the same is provided that includes at least one tube within shells of an exhaust manifold. The tube limits fluid communication from the tube into the shells of the exhaust manifold. An inlet flange is connectable to the exhaust manifold and is attachable to a cylinder head of a combustion engine. Exhaust gases expelled from the cylinder head are transmitted into the exhaust manifold. At least a portion of the exhaust gases pass through the tube. The exhaust manifold reduces NVH and cures emission control issues.

Abstract: The invention provides an exhaust system including a cylinder head having a plurality of exhaust ports. Integrally formed with the cylinder head are a plurality of independent and separate tubes. The tubes are cast, molded or otherwise integrally formed with the exhaust ports of the cylinder head. The cylinder head and tubes eliminate the need for an exhaust flange, welding the tubes to the exhaust flange and securing the exhaust flange to the cylinder head. As a result, the present invention has less weight and improved performance over prior art cylinder head and exhaust assemblies.