Patents by Inventor Michael R. Koerner

Michael R. Koerner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12122932
    Abstract: A method of applying a coating composition to a substrate utilizing a high transfer efficiency applicator include the steps of providing the high transfer efficiency applicator comprising an array of nozzles wherein each nozzle defines a nozzle orifice having a diameter of from 0.00002 m to 0.0004, providing the coating composition, and applying the coating composition to the substrate through the nozzle orifice without atomization such that at least 99.9% of the applied coating composition contacts the substrate to form a coating layer having a wet thickness of at least 5 microns, wherein the coating composition includes a carrier, a binder, and a radar reflective pigment or a LiDAR reflective pigment. The coating composition has an Ohnesorge number (Oh) of from about 0.01 to about 12.6, a Reynolds number (Re) of from about 0.02 to about 6,200, and a Deborah number (De) of from greater than 0 to about 1730.
    Type: Grant
    Filed: March 27, 2023
    Date of Patent: October 22, 2024
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Matthew Boland, Joanne Hardy, Daniel Naugle, Kevin O'Connor, Barry Snyder
  • Patent number: 12116499
    Abstract: Water-borne sealer compositions, multilayer coated substrates, and methods for building up a multilayer coating on a substrate are provided. In one example, a water-borne sealer composition includes an acrylic latex resin, a polyurethane dispersion (PUD), and water. The acrylic latex resin is free of a core-shell latex. The PUD includes a hydroxyl functional reaction product of polyisocyanate and a polyol including a polycarbonate diol.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: October 15, 2024
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: Michael R. Koerner, John V. Haslett, Matthew Pinter, Manish Mittal, Margaret Joyce Schooler
  • Patent number: 12091572
    Abstract: A system for applying a first, a second, and a third coating composition. The system includes a first high transfer efficiency applicator defining a first nozzle orifice. The system further includes a second high transfer efficiency applicator defining a second nozzle orifice. The system further includes a third high transfer efficiency applicator defining a third nozzle orifice. The system further includes a substrate defining a target area. The first, the second, and the third high transfer efficiency applicators are configured to expel the first coating composition through the first nozzle orifice to the target area of the substrate, through the second nozzle orifice to the target area of the substrate, and through the third nozzle orifice to the target area of the substrate.
    Type: Grant
    Filed: July 7, 2023
    Date of Patent: September 17, 2024
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs
  • Publication number: 20240299974
    Abstract: A method of preparing a coated article is disclosed. The method includes providing a substrate bearing a partially-dehydrated aqueous coating layer. The method further includes providing a coating composition to a high transfer efficiency applicator, the high transfer efficiency applicator comprising a plurality of nozzles each being configured to apply a stream of the coating composition to a substrate substantially without atomization. The coating composition is a waterborne fluid that exhibits a near-Newtonian viscosity profile, and comprises a binder, a crosslinker, and a thickener. The method further includes applying the coating composition to the substrate with the high transfer efficiency applicator via disposing a plurality of lines of the coating composition onto the partially-dehydrated aqueous coating layer of the substrate via the plurality of nozzles, thereby forming an overspray free coating layer thereon.
    Type: Application
    Filed: March 11, 2024
    Publication date: September 12, 2024
    Applicant: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: Shih-Wa Wang, Petra Stoffel, Michael S. Wolfe, Matthias Baltrusch, Michael R. Koerner
  • Patent number: 12054634
    Abstract: A coating composition for application to a substrate utilizing a high transfer efficiency applicator. The coating composition includes a carrier, a binder, a corrosion inhibiting pigment. The coating composition has an Ohnesorge number (Oh) of from about 0.01 to about 12.6. The coating composition has a Reynolds number (Re) of from about 0.02 to about 6,200. The coating composition has a Deborah number (De) of from greater than 0 to about 1730.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: August 6, 2024
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Matthew Boland, Joanne Hardy, Daniel Naugle, Kevin O'Connor, Barry Snyder
  • Patent number: 11965107
    Abstract: A system for applying a coating composition is provided herein. The system includes a first high transfer efficiency applicator defining a first nozzle orifice and a second high transfer efficiency applicator defining a second nozzle orifice. The system further includes a reservoir. The system further includes a substrate defining a first target area and a second target area. The first high transfer efficiency applicator and the second high transfer efficiency applicator are configured to receive the coating composition from the reservoir and configured to expel the coating composition through the first nozzle orifice to the first target area of the substrate and to expel the coating composition through the second nozzle orifice to the second target area of the substrate.
    Type: Grant
    Filed: July 12, 2022
    Date of Patent: April 23, 2024
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A Jacobs, Michael S. Wolfe
  • Patent number: 11945964
    Abstract: A system for applying a first coating composition and a second coating composition is provided herein. The system includes an atomizing applicator and a high transfer efficiency applicator defining a nozzle orifice. The system further includes a substrate assembly comprising a metal-containing substrate and a plastic-containing substrate. The metal-containing substrate is coupled to the plastic-containing substrate. The atomizing applicator is configured to apply the first coating composition to the metal-containing substrate. The high transfer efficiency applicator is configured to expel the second coating composition through the second nozzle orifice to the plastic-containing substrate.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: April 2, 2024
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Matthew Boland, Joanne Hardy, Daniel Naugle, Kevin O'Connor, Barry Snyder
  • Patent number: 11840639
    Abstract: A system for applying a first, a second, and a third coating composition. The system includes a first high transfer efficiency applicator defining a first nozzle orifice. The system further includes a second high transfer efficiency applicator defining a second nozzle orifice. The system further includes a third high transfer efficiency applicator defining a third nozzle orifice. The system further includes a substrate defining a target area. The first, the second, and the third high transfer efficiency applicators are configured to expel the first coating composition through the first nozzle orifice to the target area of the substrate, through the second nozzle orifice to the target area of the substrate, and through the third nozzle orifice to the target area of the substrate.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: December 12, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs
  • Patent number: 11820910
    Abstract: A system for applying a first and a second coating composition is provided herein. The system includes a first high transfer efficiency applicator defining a first nozzle orifice and a second high transfer efficiency applicator defining a second nozzle orifice. The system further includes a first reservoir a second reservoir. The system further includes a substrate defining a first target area and a second target area. The first high transfer efficiency applicator is configured to receive the first coating composition from the first reservoir and configured to expel the first coating composition through the first nozzle orifice to the first target area of the substrate. The second high transfer efficiency applicator is configured to receive the second coating composition from the second reservoir and configured to expel the second coating composition through the second nozzle orifice to the second target area of the substrate.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: November 21, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Michael S. Wolfe
  • Publication number: 20230365834
    Abstract: A system for applying a first, a second, and a third coating composition. The system includes a first high transfer efficiency applicator defining a first nozzle orifice. The system further includes a second high transfer efficiency applicator defining a second nozzle orifice. The system further includes a third high transfer efficiency applicator defining a third nozzle orifice. The system further includes a substrate defining a target area. The first, the second, and the third high transfer efficiency applicators are configured to expel the first coating composition through the first nozzle orifice to the target area of the substrate, through the second nozzle orifice to the target area of the substrate, and through the third nozzle orifice to the target area of the substrate.
    Type: Application
    Filed: July 7, 2023
    Publication date: November 16, 2023
    Applicant: AXALTA COATING SYSTEMS GMBH
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs
  • Publication number: 20230347380
    Abstract: Coated substrates, methods of coating substrates, and coatings for substrates are provided. In an exemplary embodiment, a method for coating a substrate includes coating the substrate with a primer to form a primer layer, where the primer comprises a primer conductivity additive, a primer adhesion promotor additive, a primer binder, and primer volatiles. The primer layer is flash dried to reduce the primer volatiles to about 20 weight percent or less. The primer layer is coated with a total color coat layer prior to curing the primer layer, and then the total color coat layer and the primer layer are cured to form a cured substrate coating. The cured substrate coating has a substrate coating percent transmissivity of specified amounts or less at four different wavelength ranges, and the cured primer layer has a primer layer transmissivity less than that of the substrate coating percent transmissivity.
    Type: Application
    Filed: September 14, 2021
    Publication date: November 2, 2023
    Applicant: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: Michael R. Koerner, Hao Huang
  • Publication number: 20230227691
    Abstract: A method of applying a coating composition to a substrate utilizing a high transfer efficiency applicator include the steps of providing the high transfer efficiency applicator comprising an array of nozzles wherein each nozzle defines a nozzle orifice having a diameter of from 0.00002 m to 0.0004, providing the coating composition, and applying the coating composition to the substrate through the nozzle orifice without atomization such that at least 99.9% of the applied coating composition contacts the substrate to form a coating layer having a wet thickness of at least 5 microns, wherein the coating composition includes a carrier, a binder, and a radar reflective pigment or a LiDAR reflective pigment. The coating composition has an Ohnesorge number (Oh) of from about 0.01 to about 12.6, a Reynolds number (Re) of from about 0.02 to about 6,200, and a Deborah number (De) of from greater than 0 to about 1730.
    Type: Application
    Filed: March 27, 2023
    Publication date: July 20, 2023
    Applicant: AXALTA COATING SYSTEMS GMBH
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Matthew Boland, Joanne Hardy, Daniel Naugle, Kevin O’Connor, Barry Snyder
  • Patent number: 11655391
    Abstract: A system for applying a coating composition to a substrate utilizing a high transfer efficiency applicator is provided herein. The system includes a high transfer efficiency applicator defining a nozzle orifice. The coating composition comprises a carrier and a binder. The coating composition has a viscosity of from about 0.002 Pa*s to about 0.2 Pa*s, a density of from about 838 kg/m3 to about 1557 kg/m3, a surface tension of from about 0.015 N/m to about 0.05 N/m, and a relaxation time of from about 0.0005 s to about 0.02 s. The high transfer efficiency applicator is configured to expel the coating composition through the nozzle orifice to the substrate to form a coating layer. At least 80% of the droplets of the coating composition expelled from the high transfer efficiency applicator contact the substrate.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: May 23, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang
  • Patent number: 11649373
    Abstract: A coating composition for application to a substrate utilizing a high transfer efficiency applicator is provided herein. The coating composition includes monomeric, oligomeric, or polymeric compounds having a number average molecular weight of from about 400 to about 20,000 and having a free-radically polymerizable double bond. The coating composition further includes a photo initiator. The coating composition has an Ohnesorge number (Oh) of from about 0.01 to about 12.6. The coating composition has a Reynolds number (Re) of from about 0.02 to about 6,200. The coating composition has a Deborah number (De) of from greater than 0 to about 1730.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: May 16, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Matthew Boland, Joanne Hardy, Daniel Naugle, Kevin O'Connor, Barry Snyder
  • Patent number: 11649372
    Abstract: A coating composition for application to a substrate utilizing a high transfer efficiency applicator. The coating composition includes a carrier and a binder comprising an elastomeric resin in an amount of at least 50 weight %, wherein the elastomeric resin has an Elongation to Break of at least 500% according to DIN 53 504. The coating composition has an Ohnesorge number (Oh) of from about 0.01 to about 12.6. The coating composition has a Reynolds number (Re) of from about 0.02 to about 6,200. The coating composition has a Deborah number (De) of from greater than 0 to about 1730.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: May 16, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Matthew Boland, Joanne Hardy, Daniel Naugle, Kevin O'Connor, Barry Snyder
  • Patent number: 11649371
    Abstract: A method of forming a coating composition for application to a substrate utilizing a high efficiency transfer applicator. The method includes identifying at least one of an Ohnesorge number (Oh) for the coating composition, a Reynolds number (Re) for the coating composition, or a Deborah number (De) for the coating composition. The method includes obtaining at least one of a viscosity (?) of the coating composition, a surface tension (?) of the coating composition, a density (?) of the coating composition, a relaxation time (?) of the coating composition, a nozzle diameter (D) of the high efficiency transfer applicator, or an impact velocity (v) of the high efficiency transfer applicator. The method includes forming the coating composition having at least one of the viscosity (?), the surface tension (?), or the density (?).
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: May 16, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin
  • Patent number: 11649374
    Abstract: A system for applying a coating composition to a substrate utilizing a high transfer efficiency applicator is provided herein. The system includes a storage device for storing instructions for performing a matching protocol, and one or more data processors configured to execute the instructions to, receive, by one or more data processors, target image data of a target coating, the target image data generated by an electronic imaging device, and apply the target image data to a matching protocol to generate application instructions. The system further includes a high transfer efficiency applicator defining a nozzle orifice. The high transfer efficiency applicator is configured to expel the coating composition through the nozzle orifice to the substrate to form a coating layer. The high transfer efficiency applicator is configured expel the coating composition based on the application instructions.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: May 16, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Barry Snyder, Larry Steenhoek
  • Patent number: 11613669
    Abstract: A system for applying a first coating composition and a second coating composition. The system includes a first high transfer efficiency applicator defining a first nozzle orifice and a second high transfer efficiency applicator defining a second nozzle orifice. The system further includes a substrate defining a target area. The first high transfer efficiency applicator is configured to expel the first coating composition through the first nozzle orifice to the target area of the substrate to form a first coating layer. The second high transfer efficiency applicator is configured to expel the second coating composition through the second nozzle orifice to the first coating layer to form a second coating layer.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: March 28, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin
  • Patent number: 11566146
    Abstract: A coating composition for application to a substrate utilizing a high transfer efficiency applicator is provided herein. The coating composition includes monomeric, oligomeric, or polymeric compounds having a number average molecular weight of from about 400 to about 20,000 and having a free-radically polymerizable double bond. The coating composition further includes a photo initiator. The coating composition has an Ohnesorge number (Oh) of from about 0.01 to about 12.6. The coating composition has a Reynolds number (Re) of from about 0.02 to about 6,200. The coating composition has a Deborah number (De) of from greater than 0 to about 1730.
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: January 31, 2023
    Assignee: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Shih-Wa Wang, Matthew Irwin, Matthew Boland, Joanne Hardy, Daniel Naugle, Kevin O'Connor, Barry Snyder
  • Publication number: 20220348787
    Abstract: A system for applying a coating composition is provided herein. The system includes a first high transfer efficiency applicator defining a first nozzle orifice and a second high transfer efficiency applicator defining a second nozzle orifice. The system further includes a reservoir. The system further includes a substrate defining a first target area and a second target area. The first high transfer efficiency applicator and the second high transfer efficiency applicator are configured to receive the coating composition from the reservoir and configured to expel the coating composition through the first nozzle orifice to the first target area of the substrate and to expel the coating composition through the second nozzle orifice to the second target area of the substrate.
    Type: Application
    Filed: July 12, 2022
    Publication date: November 3, 2022
    Applicant: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: John R. Moore, Michael R. Koerner, Christian Jackson, Bradley A. Jacobs, Michael S. Wolfe