Abstract: A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.

Abstract: A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.

Abstract: A blower assembly for advancing the flow of air in an air flow device at a selected one of a plurality of air flow rates. The blower assembly includes a blower housing defining a body thereof and a wall of the blower housing moveably secured to the body, a blower wheel rotatably mounted to the blower housing and a motor for rotating the blower wheel at a selected one of a plurality of rotational speeds. The blower assembly further includes a motion device secured to the body and to the wall. The motion device moves the wall relative to the body to a selected one of a plurality of distinct wall positions. The motor rotates the blower wheel at a selected one of a plurality of rotational speeds. A controller calculates an optimum wall position and rotational speed to provide for minimal energy usage rate.

Abstract: A motor controller for an electric motor includes an enclosure and a processing device, memory device, and communication interface disposed within the enclosure. The processing device is configured to control the electric motor and collect operating information from the electric motor during operation of the electric motor. The memory device is communicatively coupled to the processing device. The memory device is configured to receive and store the operating information collected during operation of the electric motor. The communication interface is communicatively coupled to the processing device and the memory device, and is configured to enable access to the operating information stored on the memory device by a computing device disposed remotely from the electric motor.

Abstract: A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.

Abstract: A motor controller for an electric motor includes an enclosure and a processing device, memory device, and communication interface disposed within the enclosure. The processing device is configured to control the electric motor and collect operating information from the electric motor during operation of the electric motor. The memory device is communicatively coupled to the processing device. The memory device is configured to receive and store the operating information collected during operation of the electric motor. The communication interface is communicatively coupled to the processing device and the memory device, and is configured to enable access to the operating information stored on the memory device by a computing device disposed remotely from the electric motor.

Abstract: A motor controller for an electric motor includes an enclosure and a processing device, memory device, and communication interface disposed within the enclosure. The processing device is configured to control the electric motor and collect operating information from the electric motor during operation of the electric motor. The memory device is communicatively coupled to the processing device. The memory device is configured to receive and store the operating information collected during operation of the electric motor. The communication interface is communicatively coupled to the processing device and the memory device, and is configured to enable access to the operating information stored on the memory device by a computing device disposed remotely from the electric motor.

Abstract: A motor controller for an electric motor includes an enclosure and a processing device, memory device, and wireless transmitter disposed within the enclosure. The processing device is configured to control the electric motor and collect operating information from the electric motor during operation of the electric motor. The memory device is communicatively coupled to the processing device. The memory device is configured to receive and store the operating information collected during operation of the electric motor. The wireless transmitter is communicatively coupled to the processing device and the memory device. The wireless transmitter is configured to transmit the operating information stored on the memory device to a computing device disposed remotely from the electric motor.

Abstract: A diagnostic device for an electric motor includes a device memory, a wireless communication interface, and a processor. The interface is coupled to the device memory and retrieves, over a first wireless channel, operating data stored in motor memory on the electric motor. The interface transmits, over the first wireless channel, operating parameters to the electric motor. The operating parameters define a test routine for the electric motor. The test routine, when carried out by the electric motor, generates test data corresponding to the operating parameters and that is written to the motor memory. The interface retrieves, over a second wireless channel, the test data stored in the motor memory. The processor is coupled to the device memory and the interface. The processor processes at least the test data to diagnose the malfunction.

Abstract: A diagnostic device for an electric motor includes a device memory, a wireless communication interface, and a processor. The interface is coupled to the device memory and retrieves, over a first wireless channel, operating data stored in motor memory on the electric motor. The interface transmits, over the first wireless channel, operating parameters to the electric motor. The operating parameters define a test routine for the electric motor. The test routine, when carried out by the electric motor, generates test data corresponding to the operating parameters and that is written to the motor memory. The interface retrieves, over a second wireless channel, the test data stored in the motor memory. The processor is coupled to the device memory and the interface. The processor processes at least the test data to diagnose the malfunction.

Abstract: A motor controller for an electric motor includes an enclosure and a processing device, memory device, and wireless transmitter disposed within the enclosure. The processing device is configured to control the electric motor and collect operating information from the electric motor during operation of the electric motor. The memory device is communicatively coupled to the processing device. The memory device is configured to receive and store the operating information collected during operation of the electric motor. The wireless transmitter is communicatively coupled to the processing device and the memory device. The wireless transmitter is configured to transmit the operating information stored on the memory device to a computing device disposed remotely from the electric motor.

Abstract: A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device.

Abstract: A blower assembly for advancing the flow of air in an air flow device at a selected one of a plurality of air flow rates is provided. The blower assembly includes a blower housing defining a body thereof and a wall of the blower housing moveably secured to the body, a blower wheel rotatably mounted to the blower housing and a motor for rotating the blower wheel at a selected one of a plurality of rotational speeds. The blower assembly further includes a motion device secured to the body and to the wall. The motion device moves the wall relative to the body to a selected one of a plurality of distinct wall positions. The motor rotates the blower wheel at a selected one of a plurality of rotational speeds. A controller calculates optimum wall position and rotational speed to provide for minimal energy usage rate.

Abstract: A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device.

Abstract: A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.

Abstract: A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device.

Abstract: A system includes an electric motor controller configured to be coupled to an electric motor is provided. The controller includes a first power input, a second power input, and a third power input, each of the first, second, and third power inputs are configured to receive power from an alternating current (AC) power source. The controller also includes a microcontroller configured to generate a radio frequency (RF) signal in each of the first, second, and third power inputs. The controller further includes an RF based line sensing device configured to sense which one of said first, second, and third power inputs has received power from the AC power source based on the RF signal.

Abstract: A motor controller coupled to a motor is provided. The motor controller is configured to transmit a first instruction to the motor to perform a first start attempt utilizing at least one parameter in a first set of parameters, wherein the first set of parameters are not preconfigured for a specific application in which the motor is being installed. The motor controller is additionally configured to receive feedback associated with the first start attempt from the motor, and transmit, in response to the feedback, a second instruction to the motor to perform a second start attempt utilizing at least one parameter in a second set of parameters, wherein the second set of parameters differ from the first set of parameters.

Abstract: A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.

Abstract: A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device.