Abstract: A method of forming a near-net shape structure comprises forming a structure comprising non-stoichiometric metal oxide comprising at least one metal and less than a stoichiometric amount of oxygen, and electrochemically reducing the non-stoichiometric metal oxide in an electrochemical cell to form a structure having a near-net shape and comprising the at least one metal having less than about 1,500 ppm oxygen. Related methods of forming a non-stoichiometric metal oxide by sintering, annealing, or additive manufacturing, and forming a near-net shape structure from the non-stoichiometric metal oxide, as well as related electrochemical cells are also disclosed.

Abstract: A heat-transfer device and methods for forming the heat-transfer device are disclosed. The method includes forming a first green structure using digital light processing, the first green structure including a different porosity in at least two sections. The method also includes exposing the first green structure to heat to remove resin used during the digital light processing from the first green structure. The method further includes sintering the first green structure to form at least a portion of the heat-transfer device.

Abstract: Methods for manufacturing an electrochemical sensor include forming at least one electrode by printing at least one conductive ink on a surface of at least one substrate. The conductive ink may comprise, e.g., a platinum-group metal, another transition-group metal with a high-temperature melting point, a conductive ceramic material, glass-like carbon, or a combination thereof. The electrochemical sensor may be free of another material over the at least one electrode. An electrochemical sensor, formed according to such methods, may be configured for use in harsh environments (e.g., a molten salt environment). Electrodes of the electrochemical sensor comprise conductive material formed from a printed, conductive ink. In some embodiments, at least a portion of the electrochemical sensor is free of silver, gold, copper, silicon, and polymer materials, such portion being that which is to be exposed to the harsh environment during use of the electrochemical sensor.

Abstract: An electrochemical cell comprising an anode, an electrolyte adjacent to the anode, a cathode adjacent to the electrolyte, and an interconnector adjacent to the cathode. One or more of the anode, the cathode, and the interconnector comprises a ternary oxide material comprising the chemical formula of M1xM2yOz, where M1 is an alkali metal element or an alkaline earth metal element, M2 is a platinum group metal, each of x and y is independently an integer less than or equal to 2, and z is independently an integer less than or equal to 4. A system comprising one or more electrochemical cells and methods of forming the ternary oxide material are also disclosed.

Abstract: Various embodiments of the disclosure provide reference electrodes for use in electrochemical systems (e.g., electrochemical cells) that use molten salt media as the electrolyte of choice. The reference electrodes include a metal core with an outer, solid layer of the metal's oxide, silicide, or carbide. The oxide, silicide, or carbide outer layer may be formed uniformly and with sufficient durability to withstand exposure to molten salt material. The outer layer may be formed by processes configured to form (e.g., grow) the oxide, silicide, or carbide layer directly on the outer surface of the metal core with uniformity of the layer's composition and thickness all along the outer surface of the metal core. Related electrochemical systems are also disclosed.

Abstract: Methods for manufacturing an electrochemical sensor includes forming at least one electrode by printing at least one conductive ink on a surface of at least one substrate. The conductive ink may comprise, e.g., a platinum-group metal, another transition-group metal with a high-temperature melting point, a conductive ceramic material, glass-like carbon, or a combination thereof. The electrochemical sensor may be free of another material over the at least one electrode. An electrochemical sensor, formed according to such methods, may be configured for use in harsh environments (e.g., a molten salt environment). Electrodes of the electrochemical sensor comprise conductive material formed from a printed, conductive ink. In some embodiments, at least a portion of the electrochemical sensor is free of silver, gold, copper, silicon, and polymer materials, such portion being that which is to be exposed to the harsh environment during use of the electrochemical sensor.

Abstract: A method of forming a near-net shape structure comprises forming a structure comprising non-stoichiometric metal oxide comprising at least one metal and less than a stoichiometric amount of oxygen, and electrochemically reducing the non-stoichiometric metal oxide in an electrochemical cell to form a structure having a near-net shape and comprising the at least one metal having less than about 1,500 ppm oxygen. Related methods of forming a non-stoichiometric metal oxide by sintering, annealing, or additive manufacturing, and forming a near-net shape structure from the non-stoichiometric metal oxide, as well as related electrochemical cells are also disclosed.