Abstract: Aircraft turbine engines are controlled by complex electronic devices such as FADEC and PSS units. These devices can be adversely impacted by the engine environment including the condensing of evaporated water. Aspects of the present disclosure include unique heat exchangers to control the temperature of these electronic devices to assure their proper operation.

Abstract: A method of electroforming can be used to prepare a heat exchanger by electroforming the heat exchanger on a mandrel having a smooth and conductive surface. The mandrel is in the shape of at least part of the heat exchanger, and is removed from the electroformed heat exchanger.

Abstract: A fan casing assembly for a turbine engine including a fan casing having a peripheral wall, a surface cooler having a first surface confronting the peripheral wall and a mounting assembly having a lower portion generally retained between the first surface of the annular surface cooler and the peripheral wall and having a floating body extending through the set of fan casing fastener openings and an upper portion located radially exterior of the annular fan casing and operably coupled to the lower portion.

Abstract: A heat exchanger circuit can include a heat exchanger having a body with a plurality of cooling fins for the heat exchanger, a plurality of core cooling channels within the body, a plurality of de-congealing channels in fluid communication with the plurality of core cooling channels, and a by-pass valve in fluid communication with the plurality of core cooling channels and the plurality of de-congealing channels.

Abstract: Aircraft turbine engines are controlled by complex electronic devices such as FADEC and PSS units. These devices can be adversely impacted by the engine environment including the condensing of evaporated water. Aspects of the present disclosure include unique heat exchangers to control the temperature of these electronic devices to assure their proper operation.

Abstract: A surface cooler having a first cooling passage section configured to be operably coupled to a fan casing of an aircraft engine, the cooling passage section having a heat exchanger body defining a first distal end and a second distal end and having a set of fluid passages internal to the heat exchanger body and a first set of fins located on a first exterior surface of the heat exchanger body and a manifold operably coupled to a first distal end of the cooling passage section and wherein the manifold includes a manifold body having an interior fluidly coupled to at least one of the set of fluid passages and a second set of fins located on the manifold body to define a finned manifold and a method for forming same.

Abstract: A fan casing assembly for a turbine engine including a fan casing having a peripheral wall, a surface cooler having a first surface confronting the peripheral wall and a mounting assembly having a lower portion generally retained between the first surface of the annular surface cooler and the peripheral wall and having a floating body extending through the set of fan casing fastener openings and an upper portion located radially exterior of the annular fan casing and operably coupled to the lower portion.

Abstract: A method and assembly for conveying heat from a heat exchanger having a housing defining a fluid pathway including at least one fluid passageway leading from an inlet port of the heat exchanger to an outlet port of the heat exchanger, the housing have a first side and a second side, opposite the first side where the housing includes at least one aperture extending through the housing from the first side to the second side and where the aperture is fluidly separate from the fluid pathway and heat from liquid flowing through the fluid pathway is transferred via at least one of conduction or convection to the housing.

Abstract: A method and assembly for conveying heat from a heat exchanger having a housing defining a fluid pathway including at least one fluid passageway leading from an inlet port of the heat exchanger to an outlet port of the heat exchanger, the housing have a first side and a second side, opposite the first side where the housing includes at least one aperture extending through the housing from the first side to the second side and where the aperture is fluidly separate from the fluid pathway and heat from liquid flowing through the fluid pathway is transferred via at least one of conduction or convection to the housing.

Abstract: Duct assembly and method of forming a duct assembly, the method including providing a duct having an outer surface and an inner surface, the outer surface defining a periphery and the inner surface defining a first fluid passageway, covering at least a portion of the outer surface with at least a portion of a sacrificial body, depositing a metal layer over an exposed surface of the sacrificial body, and removing the sacrificial body.

Abstract: A heat exchanger circuit can include a heat exchanger having a body with a plurality of cooling fins for the heat exchanger, a plurality of core cooling channels within the body, a plurality of de-congealing channels in fluid communication with the plurality of core cooling channels, and a by-pass valve in fluid communication with the plurality of core cooling channels and the plurality of de-congealing channels.

Abstract: A dual seated by-pass valve is provided for a surface heat exchanger. The valve provides a power element and at least two seats and two poppets which are spring biased and responsive to movement of the power element to open and close pathways to core cooling channels and de-congealing channels.

Abstract: An aspect of a method of forming a heat exchanger includes providing a metal body, removing material from the metal body to partially create a set of cooling passages, filling the partially created set of cooling passages with sacrificial material, forming a remainder of the set of cooling passages such that a set of fully formed cooling passages for the heat exchanger are defined, and removing the sacrificial material from the cooling passages.

Abstract: A method of forming fins in a heat exchanger includes using a stacked slit saw with multiple saw blades to simultaneously cut multiple fins into a metal body of the heat exchanger, with each fin having a body extending from an upper surface of the metal body and terminating in a tip.

Abstract: A dual seated by-pass valve is provided for a surface heat exchanger. The valve provides a power element and at least two seats and two poppets which are spring biased and responsive to movement of the power element to open and close pathways to core cooling channels and de-congealing channels.

Abstract: A heat exchanger apparatus including a surface cooler and a passive automatic retraction and extension system coupled to the surface cooler. The surface cooler having disposed therein one or more fluid flow channels configured for the passage therethrough of a heat transfer fluid to be cooled. The heat transfer fluid in a heat transfer relation on an interior side of said one or more fluid flow channels. The surface cooler including a plurality of fins projecting from an outer surface thereof. The passive automatic retraction and extension system including a thermal actuation component responsive to a change in temperature of at least one of the heat transfer fluid and a cooling fluid flow so as to actuate a change in a geometry of the surface cooler. Further disclosed is an engine including the heat exchanger apparatus.

Abstract: An aviation bypass valve for use in a heat exchanger apparatus, including a shape memory alloy material. The heat exchanger apparatus further including an air-cooled oil cooler disposed in a bypass fan duct of an aircraft engine. The heat exchanger apparatus including a bypass valve in fluid communication with the air cooled oil cooler. The bypass valve including a valve body, a piston disposed in the valve body and moveable therein and an actuation component. The actuation component including a shape memory alloy. The actuation component responsive to a change in at least one of a thermal condition and a pressure exerted thereon so as to move the piston, thereby opening and closing the bypass valve.

Abstract: A heat exchanger assembly comprises a heat exchanger body including a first fluid circuit and a second fluid circuit. The first circuit includes a first bypass valve in flow communication with a first fluid circuit inlet channel. The first fluid circuit also includes a plurality of cooling channels in flow communication with the first bypass valve. The first bypass valve is configured to channel a first fluid to the plurality of cooling channels during a first mode of operation to facilitate reducing a temperature of the first fluid. The second fluid circuit includes a second bypass valve configured to facilitate a flow of a second fluid through at least a portion of the heat exchanger body during the first mode of operation.

Abstract: A tubular fin heat exchanger is provided with an integrated fan within the confines of a duct assembly. The tubular heat exchanger provides a structure and pathway to minimize space and weight of the integrated heat exchanger into the gas turbine engine.

Abstract: A method includes compressing an air flow to a first pressure, transferring heat from the air flow to a liquefaction fluid via an intercooler heat exchanger, compressing the air flow to a second pressure greater than the first pressure, combusting the air flow and a fuel to generate a combustion product flow, and driving a turbine with the combustion product flow. The turbine is configured to drive machinery of a liquefaction system. The liquefaction fluid includes at least one of a pre-cooling fluid, a refrigerant, and a liquefied product of the liquefaction system.