Abstract: A welding process for the welding of aluminum includes a force sensor measuring a force between two welding electrodes on aluminum elements to be welded and transmitting its measured values to a welding control. Until the elapse of a set welding time, the welding control calculates and stores at least one absolute value and/or at least one increase in the measured force. The welding control compares the measured absolute value and/or the increase in the measured force with a reference value and/or a reference curve and calculates a control deviation from the comparison. After the elapse of the set welding time, the welding control subjects the welding electrodes to a constant current during a welding time extension that follows the set welding time, dependent on a magnitude of the control deviation that is measured at the point in time of the elapse and/or during the set welding time.

Abstract: A welding process for the welding of aluminium includes a force sensor measuring a force between two welding electrodes on aluminum elements to be welded and transmitting its measured values to a welding control. Until the elapse of a set welding time, the welding control calculates and stores at least one absolute value and/or at least one increase in the measured force. The welding control compares the measured absolute value and/or the increase in the measured force with a reference value and/or a reference curve and calculates a control deviation from the comparison. After the elapse of the set welding time, the welding control subjects the welding electrodes to a constant current during a welding time extension that follows the set welding time, dependent on a magnitude of the control deviation that is measured at the point in time of the elapse and/or during the set welding time.

Abstract: A method for monitoring and/or regulating the quality of spot welds of a resistance welding gun includes measuring and storing measured values during the execution of resistance spot welds at different points on a workpiece. The measured values represent a voltage, a current, a resistance, a welding time, an energy, a force on welding contacts and/or an output during the production of a resistance spot weld. The method also includes comparing the measured values with a reference measurement value. The reference measurement value represents a corresponding voltage, a current, a resistance, a welding time, an energy, a force on welding contacts and/or an output during the production of a corresponding resistance spot weld. The method also includes outputting a warning message when, during the comparison, it is established that a predetermined number of successive measured values is outside a predefined tolerance band from the reference measurement value.

Abstract: A method for operating a welding device (1), wherein the welding device has at least one welding electrode (4), which is operated with at least one variable electrical reference value and wherein this electrical reference value is controlled by a control device (6), wherein the control of the electrical reference value takes place with allowance being made for a set of reference data (25) that is characteristic of a welding operation to be carried out. According to the invention, the set of reference data (25) is determined on the basis of at least one set of raw data (23a, 23b, 23c, 23d), wherein this set of raw data (23a, 23b, 23c, 23d) is characteristic of the welding operation to be carried out.