Patents by Inventor Michael Santorella

Michael Santorella has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11951515
    Abstract: Techniques for depowdering in additive fabrication are provided. According to some aspects, techniques are provided that separate powder from parts by directing gas onto, or near to, the powder. While fragile green parts, such as green parts produced by binder jetting, may be fragile with respect to scraping or impacts, such parts may nonetheless be resistance to damage from directed gas, even if directed at a high pressure. Techniques for depowdering through directed application of gas may be automated, thereby mitigating challenges associated with manual depowdering operations.
    Type: Grant
    Filed: August 3, 2020
    Date of Patent: April 9, 2024
    Assignee: Desktop Metal, Inc.
    Inventors: Jamison Go, Michael Santorella, Jonah Samuel Myerberg, Matthew McCambridge, Alexander LeGendre, Joseph Gabay, Robert J. Nick, Michael Goldblatt
  • Publication number: 20240100778
    Abstract: Control systems and methods for efficiently and effectively achieving and/or maintaining a parallel configuration between a build plate and a printing release surface of an additive manufacturing printer are provided. The methods include actions of over-plunging a drive point into a printing release surface and then calculating the build plate position until it achieves a desired target position. Other methods focus on a homing process for setting a zero position of the build plate. Structures used to help prevent build plate deflection include various armatures having a pinned configuration that help to stabilize a location of the build plate to maintain a substantially parallel configuration with respect to the printing release surface.
    Type: Application
    Filed: June 20, 2022
    Publication date: March 28, 2024
    Inventors: Scott GOODRICH, Michael SANTORELLA, Alex QUINN, Andrew J. CAUNTER
  • Publication number: 20230398737
    Abstract: The presently disclosed embodiments generally relate to reservoir manifold systems suitable for use with an additive manufacturing apparatus. Such manifold systems enable ease of use for making mechanical, electrical, and fluid connections to a reservoir used for additive manufacturing. Conduits formed in the reservoir manifold can allow for a fluid connection to be established with a reservoir to allow fluid flow into and out of the reservoir. The reservoir manifold can include one or more arms that are configured to move independently to couple to the reservoir of the printing apparatus. The reservoir manifold can include a trigger coupled to a latch mechanism for engaging one or more components of the apparatus. In some embodiments, the ability of the manifold to make electrical connections to the reservoir may present advantages to the ease-of-use and reliability of an additive manufacturing apparatus.
    Type: Application
    Filed: August 21, 2023
    Publication date: December 14, 2023
    Inventors: Andrew J. CAUNTER, Scott GOODRICH, Adam AFZALI, Noah Collins, Michael Santorella
  • Patent number: 11833585
    Abstract: Techniques for depowdering in additive fabrication are provided. According to some aspects, techniques are provided that separate powder from parts through vibration of the powder, the parts, and/or structures mechanically connected to the powder and/or parts. For instance, the application of vibration may dislodge, aerate and/or otherwise increase the flowability of regions of the powder, thereby making it easier to remove the powder with a suitable means. Techniques for depowdering through vibration may be automated, thereby mitigating challenges associated with manual depowdering operations.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: December 5, 2023
    Assignee: Desktop Metal, Inc.
    Inventors: Jamison Go, Robert Michael Shydo, Jr., Emanuel M. Sachs, Michael Santorella, Midnight Zero, Jonah Samuel Myerberg, Joseph Gabay, Jeffrey von Loesecke, Alexander K. McCalmont
  • Patent number: 11731359
    Abstract: The presently disclosed embodiments generally relate to reservoir manifold systems suitable for use with an additive manufacturing apparatus. Such manifold systems enable ease of use for making mechanical, electrical, and fluid connections to a reservoir used for additive manufacturing. Conduits formed in the reservoir manifold can allow for a fluid connection to be established with a reservoir to allow fluid flow into and out of the reservoir. The reservoir manifold can include one or more arms that are configured to move independently to couple to the reservoir of the printing apparatus. The reservoir manifold can include a trigger coupled to a latch mechanism for engaging one or more components of the apparatus. In some embodiments, the ability of the manifold to make electrical connections to the reservoir may present advantages to the ease-of-use and reliability of an additive manufacturing apparatus.
    Type: Grant
    Filed: October 14, 2022
    Date of Patent: August 22, 2023
    Assignee: 3DFortify, Inc.
    Inventors: Andrew J. Caunter, Scott Goodrich, Adam Afzali, Noah Collins, Michael Santorella
  • Publication number: 20230036058
    Abstract: The presently disclosed embodiments generally relate to reservoir manifold systems suitable for use with an additive manufacturing apparatus. Such manifold systems enable ease of use for making mechanical, electrical, and fluid connections to a reservoir used for additive manufacturing. Conduits formed in the reservoir manifold can allow for a fluid connection to be established with a reservoir to allow fluid flow into and out of the reservoir. The reservoir manifold can include one or more arms that are configured to move independently to couple to the reservoir of the printing apparatus. The reservoir manifold can include a trigger coupled to a latch mechanism for engaging one or more components of the apparatus. In some embodiments, the ability of the manifold to make electrical connections to the reservoir may present advantages to the ease-of-use and reliability of an additive manufacturing apparatus.
    Type: Application
    Filed: October 14, 2022
    Publication date: February 2, 2023
    Inventors: Andrew J. CAUNTER, Scott GOODRICH, Adam AFZALI, Noah COLLINS, Michael SANTORELLA
  • Publication number: 20210237159
    Abstract: Techniques for depowdering additively fabricated parts are described. The techniques utilize various mechanisms to separate powder from parts. For instance, techniques for depowdering described herein may include fabrication of auxiliary structures in addition to fabrication of parts. Certain auxiliary structures may aid with depowdering operations, and may be fabricated along with parts during an additive fabrication process. The auxiliary structures may be shaped and/or have positional and/or geometrical relationships to the parts during fabrication. For instance, an auxiliary structure may include a cage structure fabricated around one or more parts.
    Type: Application
    Filed: December 10, 2020
    Publication date: August 5, 2021
    Applicant: Desktop Metal, Inc.
    Inventors: Jamison Go, Michael Santorella, Jonah Samuel Myerberg, Matthew McCambridge, Alexander LeGendre, Robert J. Nick, Michael Goldblatt, Robert Michael Shydo, JR., Midnight Zero, Emanuel M. Sachs, Jeffrey von Loesecke, Alexander K. McCalmont, George Hudelson, Joe Pantano
  • Publication number: 20210053121
    Abstract: Techniques for depowdering in additive fabrication are provided. According to some aspects, techniques are provided that separate powder from parts through vibration of the powder, the parts, and/or structures mechanically connected to the powder and/or parts. For instance, the application of vibration may dislodge, aerate and/or otherwise increase the flowability of regions of the powder, thereby making it easier to remove the powder with a suitable means. Techniques for depowdering through vibration may be automated, thereby mitigating challenges associated with manual depowdering operations.
    Type: Application
    Filed: August 10, 2020
    Publication date: February 25, 2021
    Applicant: Desktop Metal, Inc.
    Inventors: Jamison Go, Robert Michael Shydo, Emanuel M. Sachs, Michael Santorella, Midnight Zero, Jonah Samuel Myerberg, Joseph Gabay, Jeffrey von Loesecke, Alexander K. McCalmont
  • Publication number: 20210046519
    Abstract: Techniques for depowdering in additive fabrication are provided. According to some aspects, techniques are provided that separate powder from parts by directing gas onto, or near to, the powder. While fragile green parts, such as green parts produced by binder jetting, may be fragile with respect to scraping or impacts, such parts may nonetheless be resistance to damage from directed gas, even if directed at a high pressure. Techniques for depowdering through directed application of gas may be automated, thereby mitigating challenges associated with manual depowdering operations.
    Type: Application
    Filed: August 3, 2020
    Publication date: February 18, 2021
    Applicant: Desktop Metal, Inc.
    Inventors: Jamison Go, Michael Santorella, Jonah Samuel Myerberg, Matthew McCambridge, Alexander LeGendre, Joseph Gabay, Robert J. Nick, Michael Goldblatt