Abstract: A cutting apparatus can include a cutting insert having one or more discharge grooves that are generally conical in shape. Each discharge groove can be positioned adjacent a respective back shoulder edge of the cutting insert to help direct metal or other material away from the workpiece as a hole, bore, or other type of aperture is formed in the workpiece. Some embodiments of the cutting insert can include a projection or shank that can be positionable within a hole of a rotatable member for attachment of the cutting insert to the member.

Abstract: The described rotary cutting tool comprises a tool body extending along a rotational axis and a cutting insert comprising at least one cutting edge. The tool body is mounted in a mounting pocket delimited by two clamping fingers. A clamping finger bore is provided on each of the clamping fingers. The cutting insert also has a through bore. A holding element is arranged in the clamping finger bores and in the through bore to couple the cutting insert to the tool body. A section of the holding element located within the through bore is crowned. A holding element for such a rotary cutting tool is also presented.

Abstract: Rotary cutting tools are disclosed comprising shanks and replaceable cutting inserts are provided. A head of the cutting insert includes insert centering surfaces that contact the pocket centering walls of the shank, and insert drive surfaces that contact the torque transmitting pocket drive walls of the shank. The configurations and sizes of the shank and cutting insert features are controlled to provide improved torque transmission, rigidity and stability during operation of the rotary cutting tools.

Abstract: A cutting tool includes a base body and a cutting head at least partially disposed within a modular pocket of the base body. The modular pocket is formed by at least one wall section removably attached to the base body. In one variation, a non-removable portion of the base body also forms part of the modular pocket. In another variation, the modular pocket is formed by two removable wall sections on opposite sides of the modular pocket. In yet another variation, the removable wall sections include a clamping portion to exert a downward force on the cutting head to enable mounting the cutting head in the modular pocket using an interference fit.

Abstract: A cutting tool includes a base body and a cutting head at least partially disposed within a modular pocket of the base body. The modular pocket is formed by at least one wall section removably attached to the base body. In one variation, a non-removable portion of the base body also forms part of the modular pocket. In another variation, the modular pocket is formed by two removable wall sections on opposite sides of the modular pocket. In yet another variation, the removable wall sections include a clamping portion to exert a downward force on the cutting head to enable mounting the cutting head in the modular pocket using an interference fit.

Abstract: Rotary cutting tools are disclosed comprising shanks and replaceable cutting inserts are provided. The shank comprises a pocket which receives an interchangeable cutting insert. The pocket includes a floor with a central pin-receiving hole, opposing pocket centering walls, and torque transmitting pocket drive walls. The cutting insert has a relatively long rear pin receivable in the central hole of the shank. A head of the cutting insert includes insert centering surfaces that contact the pocket centering walls of the shank, and insert drive surfaces that contact the torque transmitting pocket drive walls of the shank. The configurations and sizes of the shank and cutting insert features are controlled to provide improved torque transmission, rigidity and stability during operation of the rotary cutting tools.

Abstract: An assembly comprises: a chuck, which has a tool-receiving socket, a contact surface, and a screw thread; and a cutting tool, which has a tool shaft, a mating contact surface, and a mating screw thread. In a clamped state, the mating screw thread of the cutting tool is screwed into the screw thread of the chuck, the mating contact surface of the cutting tool is seated against the contact surface of the chuck, and the tool shaft is frictionally torque-transmittingly clamped in the tool-receiving socket. The invention also relates to a chuck of this type and to a cutting tool of this type.

Abstract: The invention relates to a modular tool comprising a body and an insert for machining a workpiece, wherein the insert comprises a tenon for insertion into a receptacle of the body, wherein the body comprises an access hole, through which the tenon is accessible for an assembly tool, wherein the tenon comprises a profile portion, which, upon insertion of the assembly tool into the access hole, engages with a lateral surface of the assembly tool so that, by a rotation of the assembly tool, the insert can be ejected from the receptacle. Furthermore, a method for ejecting an insert of such a modular tool is specified.

Abstract: A modular cutting tool includes a base body, an intermediate body removably attached to the base body, and a cutting head at least partially disposed within a pocket of the intermediate body. A tooling tree allows a user to select a different combination of the base body, the intermediate body and the cutting head of the cutting tool based on desired physical properties of each component.

Abstract: Expansion sleeves are disclosed comprising a body and a flange. The body may be generally cylindrical and includes an inner wall, an outer wall integrally formed with the inner wall, and a pressurized fluid chamber located radially between and encapsulated in the inner wall and the outer wall. The front flange extends radially outward from the outer wall of the body. The front flange may comprise a tool support connection structured and arranged to fasten the front flange to a tool support member. The tool support member may include a pressurized fluid system that communicates with the pressurized fluid chamber of the expansion sleeve. The expansion sleeves may be secured to the tool support member by mechanical fasteners, threading, or combinations thereof. During operation, pressurized fluid in the tool support member communicates with the pressurized fluid chamber of the expansion sleeve to clamp a tool shank.

Abstract: A cutting tool includes a base body and a cutting head at least partially disposed within a modular pocket of the base body. The modular pocket is formed by at least one wall section removably attached to the base body. In one variation, a non-removable portion of the base body also forms part of the modular pocket. In another variation, the modular pocket is formed by two removable wall sections on opposite sides of the modular pocket. In yet another variation, the removable wall sections include a clamping portion to exert a downward force on the cutting head to enable mounting the cutting head in the modular pocket using an interference fit.

Abstract: The invention relates to a rotary tool (2) extending longitudinally from a shank region (8) to a front-facing end region along an axis of rotation (6) and having a carrier (4) with a plate seat (14) and a cutting insert (16) that can be replaceably inserted therein. The cutting insert (16) as well as the plate seat (14) each have radial and axial contact surfaces (40A, B) which are strained against one another with the aid of a clamping screw (50) during assembly of the cutting insert (16). According to the invention, it is provided that the axial contact surfaces (40A, B) and in particular also the radial contact surfaces (42A, B) are inclined in a V shape on one side of the cutting insert (16) and on the other side of the plate seat (14), so that a centering effect is automatically produced during assembly.

Abstract: A modular drill including a shank having a shank bore therein, a guide pin tip disposed in the shank bore, a cutting tip, and a connection shaft coupled to the cutting tip, the connection shaft having a connection shaft sidewall and a guide path therein for guiding the guide pin tip therethrough while the connection shaft moves through the shank bore.

Abstract: A modular drill including a shank having a shank bore therein, a guide pin tip disposed in the shank bore, a cutting tip, and a connection shaft coupled to the cutting tip, the connection shaft having a connection shaft sidewall and a guide path therein for guiding the guide pin tip therethrough while the connection shaft moves through the shank bore.

Abstract: A rotary cutting tool comprises a tool body having an axis of rotation (L) and a cylindrical shank, which comprises at least one locking groove via which the cutting tool can be axially locked in a tool holder. The locking groove has an axial groove, which extends from an axial end on the receiving side in axial direction (A) to an axial stop, and a circumferential groove, which is laterally adjacent to the axial groove and extends away from the axial stop and the axial groove in circumferential direction (U) toward a rotation stop. The circumferential groove comprises a first end face and a second end face opposite to said first end face, both of which extend in a plane that is perpendicular to the axis of rotation (L). A tool assembly having such a rotary cutting tool and a tool holder having a cylindrical tool receptacle for the cutting tool is provided as well.

Abstract: The described rotary cutting tool comprises a tool body extending along a rotational axis and a cutting insert comprising at least one cutting edge. The tool body is mounted in a mounting pocket delimited by two clamping fingers. A clamping finger bore is provided on each of the clamping fingers. The cutting insert also has a through bore. A holding element is arranged in the clamping finger bores and in the through bore to couple the cutting insert to the tool body. A section of the holding element located within the through bore is crowned. A holding element for such a rotary cutting tool is also presented.

Abstract: A rotary cutting tool comprises a tool body having an axis of rotation (L) and a cylindrical shank, which comprises at least one locking groove via which the cutting tool can be axially locked in a tool holder. The locking groove has an axial groove, which extends from an axial end on the receiving side in axial direction (A) to an axial stop, and a circumferential groove, which is laterally adjacent to the axial groove and extends away from the axial stop and the axial groove in circumferential direction (U) toward a rotation stop. The circumferential groove comprises a first end face and a second end face opposite to said first end face, both of which extend in a plane that is perpendicular to the axis of rotation (L). A tool assembly having such a rotary cutting tool and a tool holder having a cylindrical tool receptacle for the cutting tool is provided as well.

Abstract: One-piece reamer cutting discs including integral engagement and cutting portions are disclosed. The engagement portion may allow for torque transmission and alignment of the reamer cutting disc on a reamer tool body. The integral engagement portion and cutting portion allows for the cutting portion to be provided closer to the end of the tool body. The one-piece reamer cutting discs may be mounted on a tool body having coolant outlets that direct coolant from the tool body to the exterior surface of the cutting disc.

Abstract: The rotary tool has two coupling parts, namely a carrier and a cutting head having a front end face. The carrier has a pin seat into which a coupling pin of the cutting head is inserted. Effective stop faces are formed on the pin seat and on the coupling pin in the axial direction for axial pull-out protection. For a design that is as simple as possible, in particular in terms of grinding, a side face adjoins a respective stop face of the coupling pin and, when viewed in the axial direction, freely extends to the end face. In particular, the side face forms a torque face. For reliable clamping attachment, in particular with larger nominal diameters (D), a separating slot is made in the carrier and a clamping screw is inserted into it, both of which serve to fix the cutting head in the pin seat.

Abstract: A reamer has a shank made of steel and a cutting body made of a harder material, wherein the cutting body forms the outer circumference of the reamer in the region of the workpiece side end and has all the cutting ribs.