Abstract: A composite material is provided. The composite material includes a continuous roving made from a material selected from a group consisting of natural fibers, mineral fibers, synthetic fibers, kenaf fibers, hemp fibers, carbon fibers, glass fibers, aramid fibers and mixtures thereof impregnated with a water-based matrix binder including gypsum, a polymer and water.

Abstract: Disclosed are a series of composite polymer composite structures formed by the coextrusion of at least two distinct polymeric components. A first polymeric component includes a structural composition and a second polymeric component includes a coating composition. The primary structural frame formed from the structural composition includes at least one longitudinal recess. These recesses may be filled with a third polymeric composition that may include wood byproducts and/or a blowing agent. The first polymeric component may include reinforcing fibers at least partially coated with a size composition that includes a film forming agent, a lubricant, one or more additives, and first and second coupling agents. The additives may be chosen to achieve selective or desired properties in the end product.

Abstract: A chopped strand mat formed of bundles of dielectrically dried reinforcing fibers and bonding fibers is provided. The reinforcing fibers may be formed as bundles of wet reinforcing fibers with a bundle tex of about 10 to about 500. The reinforcing fibers may be formed of a single chop length of about 1 to about 1½ inches or a multi-chop length of fibers of about ½ to about 2 inches. The bonding materials may be any thermoplastic or thermosetting material having a melting point less than the reinforcing fiber. The chopped strand mat may be formed by dielectrically drying the wet reinforcement fibers, blending the reinforcement and bonding fibers, bonding the reinforcement and bonding fibers to form a chopped strand mat, compacting the mat, cooling the mat, and winding the mat into a continuous roll. The chopped strand mat contains a uniform or nearly uniform distribution of bonding fibers and bundles of dried reinforcement fibers.