Abstract: A sheet feeder comprising a platform for stacking sheets and feed head assembly at the front of the platform for acquiring individual sheets from the stack and feeding separate sheets into a sheet handling machine. The feed head assembly is comprised of a vacuum plenum having a port plate, across which a perforated belt(s) moves in a closed loop. The port plate includes ports wherein the air flow through some of the ports is restricted by an intermediate plate positioned within the plenum which, in turn, has a restrictive passage therein through which air from the restricted ports must flow into the plenum.

Abstract: The present invention relates to a method for providing paper stack level calibration in a reproduction apparatus. According to various aspects of the invention, methods are provided for continuous feeding with a transition from one supply to another, and leaving a controlled number of sheets in the prior supply.

Abstract: An image-production system includes a marking engine. The image-forming production system may also include an inserter. The marking engine includes a marking engine controller, a speed adjust system and a registration system. The registration system aligns sheets going to an imaging unit. The speed adjust system controller includes a speed adjust system controller. When at least one sheet approaches the speed adjust system, the marking engine controller transmits a synch pulse signal to the speed adjust system controller. The speed adjust system transmits a signal to the speed adjust system controller of the arrival time of the at least one sheet. The speed adjust system compares the measured arrival time with the synch pulse signal to adjust a speed and timing of the sheet before the sheet is transferred to the registration system.

Abstract: A system and method for providing the ability to more effectively control a paper stack in a reproduction apparatus. The level control behavior of the paper stack is characterized, and accordingly, additional lift commands are signaled when the behavior indicates that such increments are necessary. The behavior is characterized by sampling data during a sampling period including switch initiated increments. Upon characterization, additional increments are initiated by a source other than the switch initiated increments to more effectively control the paper stack.

Abstract: An apparatus and method for advancing a receiver into registered relationship with a moving image-bearing member. A motor is provided that is responsive to motor drive pulses. A drive member engages the receiver, and a drive coupling connects the drive member and the motor. An encoder generates encoder pulses that correspond with movement of the image-bearing member. A pulse generator generates motor drive pulses in response to the encoder pulses to accelerate the receiver to a speed approximately equal to the speed of the image-bearing member speed. A timer determines an amount of delay time between detection of the receiver by an in-track sensor and the beginning of a subsequent movement of the motor. A delay mechanism delays the acceleration of the receiver to the image-bearing member speed by the amount of delay time.

Abstract: A leveling device is useful for paper having at least two different thicknesses for a paper supply tray having a given depth, for a sheet feeder. This leveling device comprises a support upon which the paper having at least two different thicknesses rests, wherein the support height is self adjusting to compensate for the different thicknesses of the paper such that a top sheet of paper is in a position to feed properly into the sheet feeder.

Abstract: A method and system for managing a document production system comprises detecting a first time period for at least one marking-engine originating sheet to reach a fixed reference point via a first media path of the document production system. A second time period is detected for at least one inserter-originating sheet to reach a fixed reference point via a second media path of the document production system. A feed timing command of an inserter is adjusted so the first time period and the second time period are synchronized for the coordinated introduction of at least one inserter-originating sheet into a set of marking-engine originating sheets at a combination point.

Abstract: An apparatus and method for moving a receiver into a registered relationship with a moving image-bearing member in a registration mechanism. The apparatus and method account for receivers that arrive at the registration mechanism outside a normal operating time window. When a receiver arrives too late, the receiver is accelerated to a speed greater than that of the moving image-bearing member for a period of time sufficient to account for the arrival delay. The receiver is then decelerated to a speed substantially equal to that of the image-bearing member. When a receiver arrives too early, the receiver is brought to a stop for a period of time sufficient to account for the early arrival. The receiver is then accelerated to the image-bearing member speed.

Abstract: A method of operating a vacuum corrugated belt feeder, which may or may not have a positive air pressure separator, during non-feed cycle time. “The result being” to separate a sheet from a sheet supply stack, which method comprises agitating the top sheets in the stack by actuating the vacuum and/or the positive air pressure separator during non-feed cycle time.

Abstract: A system and method for providing the ability to more effectively control a paper stack in a reproduction apparatus. The level control behavior of the paper stack is characterized, and accordingly, additional lift commands are signaled when the behavior indicates that such increments are necessary. The behavior is characterized by sampling data during a sampling period including switch initiated increments. Upon characterization, additional increments are initiated by a source other than the switch initiated increments to more effectively control the paper stack.

Abstract: An apparatus and method for moving a receiver having a lead edge and a trailing edge from an upstream engaging nip into registered relationship with an image-bearing member moving at an image-bearing member speed. A motor, a drive member operable to engage the receiver, and a drive coupling connecting the motor with the drive member are provided. A controller drives the motor in accordance with a velocity profile if the receiver is of a predetermined optimal receiver length, and drives the motor in accordance with a second velocity profile if the receiver is longer than the predetermined optimal receiver length.

Abstract: According to an aspect of the invention, a leveling device is disclosed which is useful for paper having at least two different thicknesses for a paper supply tray having a given depth, for a sheet feeder, which comprises a support upon which the paper having at least two different thicknesses rests, wherein the support height is self adjusting to compensate for the different thicknesses of the paper such that a top sheet of paper is in a position to feed properly into the sheet feeder.

Abstract: A sheet feeder having a platform for supporting a stack of sheets, a feed head assembly for feeding sheets seriatim from the top of a sheet supply stack on the platform, a mechanism for moving the platform relative to the feed head assembly, and a device for controlling operation of the platform moving mechanism. The control device for the platform moving mechanism includes a sensor for detecting marginal edges of sheets in the sheet stack on the platform, and producing a signal indicative of sheet edge detection. Additionally, a sensor is provided for detecting the location of the topmost sheet on the sheet stack on the platform, and producing a signal indicative of such top sheet location detection. A signal is set representative of the top of the sheet stack being in proper operative relation to the feed head assembly, this set signal being based on the signal from the top location sensor for the particular location of the top of the stack when the marginal sheet edge detection signal is first produced.

Abstract: An apparatus for facilitating handling particularly tab stock in a sheet feeder, having a top feed vacuum corrugated feed head assembly for feeding sheets seriatim from a sheet supply stack. The facilitating apparatus includes a platform adapted to support a sheet supply stack of the tab stock type. A tab stock sheet supply stack is located on the platform in relation to the top feed vacuum corrugated feed head assembly. A force is applied to the tab stock sheet supply stack, such force having at least a component in a direction relative to such tab stock sheet supply stack to prevent individual tab stock sheets in such stack from prematurely moving out of control of the top feed vacuum corrugated feed head assembly.

Abstract: A sheet feeder having a platform for supporting a stack of sheets, a feed head assembly for feeding sheets seriatim from the top of a sheet supply stack supported on the platform, a mechanism for moving the platform relative to the feed head assembly, and device for controlling operation of the platform moving mechanism. The control device determines a selected parameter of a stack of sheets supported on the platform and produces a signal corresponding thereto. The speed of the platform moving mechanism is then set based on the parameter signal.

Abstract: A device for transporting material, in the form of discrete sheets, seriatim to a stack of discrete sheets, and subsequently seriatim away from such stack. The discrete sheet material transport device comprises a support for a stack of discrete sheets. The stack support includes a first stop for a first marginal edge of a discrete sheet, and opposed second and third stops for opposed marginal edges of a discrete sheet perpendicular to the first marginal edge of such discrete sheet. Discrete sheets are delivered seriatim to the vicinity of the stack support and are urged in a first direction into engagement with the first stop to form a stack of discrete sheets on the stack support. The discrete sheets are subsequently urged seriatim in a direction opposite the first direction to remove discrete sheets seriatim from the stack on the stack support. The second and third stops are located to accurately position the stack of discrete sheets on the stack support.

Abstract: Apparatus for feeding sheets seriatim from a sheet supply stack. The apparatus comprises a sheet feed head assembly including a plenum, a vacuum source in flow communication with the plenum, and a mechanism, such as a feed belt, for example, associated with the plenum for urging a sheet acquired by vacuum in a sheet feeding direction away from the sheet supply stack. The sheet supply stack is supported, for example in a hopper on a support platform, so as to maintain the topmost sheet in such stack at a predetermined level in spaced relation with respect to the urging mechanism of the sheet feed head assembly. A first positive air supply directs a flow of air at the sheet supply stack to levitate the top several sheets in the supply stack to an elevation enabling the topmost sheet to be acquired by vacuum from the sheet feed head assembly plenum; and a second positive air supply directs a flow of air at an acquired sheet to assure separation of any additional sheets adhering to such topmost sheet.

Abstract: Apparatus for wrapping and sealing stacks of paper sheets from the output of high speed copiers and printers. The apparatus includes a paper handling assembly, a sealing assembly, rolls of a plastic film material, and a tote or hopper system. The paper handler permits single sheet feeding and inverting of sheets when desired. The sealing assembly wraps the stack of sheets with the plastic film and lowers a U-shaped sealing bar assembly around the wrapped package to seal simultaneously three sides thereof. Two of the three sides are parallel and near the edge of the plastic film, and are sealed with non-severing type seams. The third side is perpendicular to the other two sides and is sealed with a severing type seam. The severing type seam is made with a heating element on one side of the sealed plastic layers, and a non-heated cut-off wire located on the other side. The cut-off wire is also used to control the temperature in the seal area.