Patents by Inventor Michael T. Hecker

Michael T. Hecker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11555392
    Abstract: Methods of completing a hydrocarbon well. The methods include establishing a first fluid seal with an isolation device, forming a first perforation with a perforation device, and fracturing a first zone of a subsurface region with a pressurizing fluid stream. The methods also include moving the isolation device and the perforation device in an uphole direction within a tubular conduit of a downhole tubular that extends within a wellbore of the hydrocarbon well. Subsequent to the moving, the methods further include repeating the establishing to establish a second fluid seal, repeating the forming to form a second perforation with the perforation device, and repeating the fracturing to fracture a second zone of the subsurface region.
    Type: Grant
    Filed: September 10, 2020
    Date of Patent: January 17, 2023
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Rami Jabari, P. Matthew Spiecker, Michael C. Romer, Michael T. Hecker, Timothy J. Hall
  • Patent number: 11506042
    Abstract: An oil-water fractionation system is positioned within a wellbore on a subsurface end of a production tubing proximate to a production region. The fractionation system includes a permeable hydrophobic media for preferentially conveying an oil-enriched stream (reduced water-cut presence) from the production region into the production tubing, and a permeable oleophobic media for preferentially conveying a water-enriched stream (reduced oil-cut presence) into a second flow path. The permeable hydrophobic media and the permeable oleophobic media are in simultaneous hydraulic communication with the production region. The permeable hydrophobic media is manufactured with a relatively high effective permeability to oil, allowing the oil-enriched stream to flow through the permeable hydrophobic media into the production tubing.
    Type: Grant
    Filed: October 22, 2020
    Date of Patent: November 22, 2022
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Mauro Lo Cascio, Andrey A. Troshko, Michael T. Hecker, Matthew S. Jackson, Dragan Stojkovic
  • Patent number: 11268358
    Abstract: Methods include positioning a downhole completion assembly in a tubular conduit of a downhole tubular of a hydrocarbon well. The downhole completion assembly includes a downhole sub-assembly and an uphole sub-assembly. The methods also include forming a fluid seal within the tubular conduit with the downhole sub-assembly, decoupling the uphole sub-assembly from the downhole sub-assembly, translating the uphole sub-assembly in an uphole direction, perforating the downhole tubular with the uphole sub-assembly, translating the uphole sub-assembly in a downhole direction, coupling the uphole sub-assembly to the downhole sub-assembly, ceasing the fluid seal, and translating the downhole completion assembly in the uphole direction.
    Type: Grant
    Filed: November 3, 2020
    Date of Patent: March 8, 2022
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Rami Jabari, P. Matthew Spiecker, Michael C. Romer, Michael T. Hecker, Timothy J. Hall
  • Publication number: 20210189845
    Abstract: Downhole completion assemblies and methods for completing a hydrocarbon well are provided. The downhole completion assemblies include an uphole sub-assembly having a perforation device, a downhole sub-assembly having a sealing structure, and a coupler configured to repeatedly couple and decouple the downhole sub-assembly and the uphole sub-assembly to one another. The methods include positioning a downhole completion assembly in a tubular conduit of a downhole tubular of a hydrocarbon well. The downhole completion assembly includes a downhole sub-assembly and an uphole sub-assembly.
    Type: Application
    Filed: November 3, 2020
    Publication date: June 24, 2021
    Inventors: Rami Jabari, P. Matthew Spiecker, Michael C. Romer, Michael T. Hecker, Timothy J. Hall
  • Publication number: 20210180440
    Abstract: An oil-water fractionation system for use in a wellbore is described herein. The fractionation system is positioned within a wellbore on a subsurface end of a production tubing proximate to a production region. The fractionation system includes a permeable hydrophobic media for preferentially conveying an oil-enriched stream (reduced water-cut presence) from the production region into the production tubing, and a permeable oleophobic media for preferentially conveying a water-enriched stream (reduced oil-cut presence) into a second flow path. The permeable hydrophobic media and the permeable oleophobic media are in simultaneous hydraulic communication with the production region. The permeable hydrophobic media is manufactured with a relatively high effective permeability to oil, allowing the oil-enriched stream to flow through the permeable hydrophobic media into the production tubing.
    Type: Application
    Filed: October 22, 2020
    Publication date: June 17, 2021
    Inventors: Mauro Lo Cascio, Andrey A. Troshko, Michael T. Hecker, Matthew S. Jackson, Dragan Stojkovic
  • Publication number: 20210123335
    Abstract: Methods of completing a hydrocarbon well. The methods include establishing a first fluid seal with an isolation device, forming a first perforation with a perforation device, and fracturing a first zone of a subsurface region with a pressurizing fluid stream. The methods also include moving the isolation device and the perforation device in an uphole direction within a tubular conduit of a downhole tubular that extends within a wellbore of the hydrocarbon well. Subsequent to the moving, the methods further include repeating the establishing to establish a second fluid seal, repeating the forming to form a second perforation with the perforation device, and repeating the fracturing to fracture a second zone of the subsurface region.
    Type: Application
    Filed: September 10, 2020
    Publication date: April 29, 2021
    Inventors: Rami Jabari, P. Matthew Spiecker, Michael C. Romer, Michael T. Hecker, Timothy J. Hall
  • Patent number: 10107093
    Abstract: A sand screen assembly offering alternate flow path technology for gravel slurry is provided. The sand screen assembly utilizes transport conduits along an outer diameter of a base pipe for transporting gravel slurry from sand screen to sand screen, thereby providing for a consistent gravel packing along the wellbore. The assembly also includes a unique in-flow control section. The in-flow control section allows the operator to restrict or control the flow of production fluids into the sand screen assembly once a gravel packing operation is completed. Multiple assemblies may be connected using a unique coupling assembly. A method for completing a wellbore in a subsurface formation using the sand screen assembly is also provided herein.
    Type: Grant
    Filed: July 7, 2016
    Date of Patent: October 23, 2018
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker
  • Patent number: 10012032
    Abstract: A method for completing a wellbore in a subsurface formation includes providing a first base pipe and a second base pipe. Each base pipe comprises a tubular body forming a primary flow path and has transport conduits along an outer diameter for transporting fluids as a secondary flow path. The method also includes connecting the base pipes using a coupling assembly. The coupling assembly has a manifold, and a flow port adjacent the manifold that places the primary flow path in fluid communication with the secondary flow path. The method also includes running the base pipes into the wellbore, and then causing fluid to travel between the primary and secondary flow paths. A wellbore completion apparatus is also provided that allows for control of fluid between the primary and secondary flow paths.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: July 3, 2018
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker, Tracy J. Moffett
  • Patent number: 9816361
    Abstract: A method for completing a wellbore in a subsurface formation includes providing a first base pipe and a second base pipe. Each base pipe comprises a tubular body forming a primary flow path. Each base pipe has transport conduits along an outer diameter for transporting fluids as a secondary flow path. The method also includes connecting the base pipes using a coupling assembly. The coupling assembly has a manifold, and a flow port adjacent the manifold that places the primary flow path in fluid communication with the secondary flow path. The method also includes running the base pipes into the wellbore, and then causing fluid to travel between the primary and secondary flow paths. A sand screen assembly is also provided that allows for control of fluid between primary and secondary flow paths.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: November 14, 2017
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Michael T. Hecker, Michael D. Barry
  • Patent number: 9797226
    Abstract: A wellbore apparatus and method comprising a first wellbore tool having a primary flow path and at least one secondary flow path and a second wellbore tool having a primary flow path and secondary flow path. A radial center of the primary flow path in the first wellbore tool is offset from a radial center of the primary flow path in the second wellbore tool which comprises a crossover joint connecting the first wellbore tool to the second wellbore tool having a primary flow path fluidly connecting the primary flow path of the first wellbore tool to the primary flow path of the second wellbore tool, and at least one secondary flow path fluidly connecting the at least one secondary flow path of the first wellbore tool to the at least one secondary flow path of the second wellbore tool.
    Type: Grant
    Filed: November 17, 2011
    Date of Patent: October 24, 2017
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker, Tracy J. Moffett, Pavlin B. Entchev, Patrick C. Hyde
  • Patent number: 9725989
    Abstract: A sand control device is used for restricting the flow of particles from a subsurface formation into a tubular body within a wellbore during production operations. The sand control device is divided into compartments along its length that provide redundancy for particle filtration. Each compartment first comprises a base pipe. The base pipe defines an elongated tubular body having a permeable section and an impermeable section within each compartment. Each compartment also comprises a first filtering conduit and a second filtering conduit. The filtering conduits comprise filtering media and generally circumscribe the base pipe. The filtering conduits are arranged so that the first filtering conduit is adjacent to the non-permeable section of the base pipe, while the second filtering conduit is adjacent to the permeable section of the base pipe.
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: August 8, 2017
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Christian S. Mayer, Charles S. Yeh, David A. Howell, Pavlin B. Entchev, Eric R. Grueschow, Ted A. Long, Tracy J. Moffett, Michael D. Barry, Michael T. Hecker, John S. Sladic, Christopher A. Hall, Stephen McNamee
  • Patent number: 9638012
    Abstract: A method for completing a wellbore in a subsurface formation includes providing a sand screen assembly representing one or more joints of sand screen, joint assembly, and packer assembly. The packer assembly has at least one mechanically-set packer with at least one alternate flow channel. The sand screen assembly and joint assembly also each have transport conduits for carrying gravel slurry, and packing conduits for delivering gravel slurry. The method also includes running the sand screen assembly, connected joint assembly and packer assembly into the wellbore, and setting a sealing element of the packer assembly into engagement with the surrounding wellbore. Thereafter, the method includes injecting gravel slurry into the wellbore to form a gravel pack such that a reserve of gravel packing material is placed above the sand screen assembly. A wellbore completion apparatus is also provided that allows for placement of the gravel reserve.
    Type: Grant
    Filed: September 18, 2013
    Date of Patent: May 2, 2017
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker, Tracy J. Moffett
  • Patent number: 9593559
    Abstract: A sand control device for restricting flow of particles from a subsurface formation into a tubular body within a wellbore, the device being divided into compartments along its length, each compartment comprises a base pipe. The base pipe defines an elongated tubular body having a permeable section and an impermeable section within each compartment, also comprising a first filtering conduit and a second filtering conduit. The filtering conduits are arranged so that the first filtering conduit is adjacent to the non-permeable section of the base pipe, while the second filtering conduit is adjacent to the permeable section of the base pipe.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: March 14, 2017
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Tracy J. Moffett, Ted A. Long, Andrey A. Troshko, Michael D. Barry, Michael T. Hecker, David A. Howell, Annabel Green, Stephen McNamee, Rodney S. Royer, Robert F. Hodge, Peter Olenick, Henry Nguyen, William Barry Fisher
  • Publication number: 20170044880
    Abstract: A hybrid sand control system is provided herein. The sand control system is designed to reside and operate within a wellbore, preferably a wellbore that has been completed horizontally. The system utilizes compliant and non-compliant sand control assemblies placed in the wellbore across one or more zones of interest. The system has particular utility in connection with the control of sand migration across these zones within a surrounding open-hole portion of a wellbore. A method for completing a wellbore in a subsurface formation using the hybrid sand control system is also provided herein.
    Type: Application
    Filed: July 7, 2016
    Publication date: February 16, 2017
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker, Andy J. Veselka, Jennifer A. Hommema, Scott R. Buechler, Chu-Shu Kao
  • Publication number: 20170044878
    Abstract: A sand screen assembly offering alternate flow path technology for gravel slurry is provided. The sand screen assembly utilizes transport conduits along an outer diameter of a base pipe for transporting gravel slurry from sand screen to sand screen, thereby providing for a consistent gravel packing along the wellbore. The assembly also includes a unique in-flow control section. The in-flow control section allows the operator to restrict or control the flow of production fluids into the sand screen assembly once a gravel packing operation is completed. Multiple assemblies may be connected using a unique coupling assembly. A method for completing a wellbore in a subsurface formation using the sand screen assembly is also provided herein.
    Type: Application
    Filed: July 7, 2016
    Publication date: February 16, 2017
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker
  • Patent number: 9404348
    Abstract: Apparatus and method for completing a wellbore including providing a packer having an inner mandrel, alternate flow channels along the inner mandrel, and a sealing element external to the inner mandrel, including connecting packer to tubular body, then running the packer and connected tubular body into the wellbore. In one aspect, the packer and connected tubular body may be placed along an open-hole portion of the wellbore. Tubular body may be a sand screen, with the sand screen comprising a base pipe, a surrounding filter medium, and alternate flow channels. The method includes setting a packer and injecting a gravel slurry into an annular region formed between the tubular body and the surrounding wellbore, and then further injecting the gravel slurry through the alternate flow channels to allow the gravel slurry to at least partially bypass sealing element of the packer.
    Type: Grant
    Filed: November 17, 2011
    Date of Patent: August 2, 2016
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker, Tracy J. Moffett, Jon Blacklock, David C. Haeberle, Patrick C. Hyde, Iain M. Macleod, Lee Mercer, Stephen Reid, Andrew J. Elrick
  • Patent number: 9322248
    Abstract: Completing a wellbore in a subsurface formation with packer assembly having first mechanically-set packer as first zonal isolation tool, and second zonal isolation tool comprises internal bore for receiving production fluids, and alternate flow channels. First packer has alternate flow channels around inner mandrel, and sealing element external to inner mandrel and includes operatively connecting packer assembly to a sand screen, and running into wellbore. First packer set by actuating sealing element into engagement with surrounding open-hole portion of the wellbore. Thereafter, injecting a gravel slurry and further injecting the gravel slurry through the alternate flow channels to allow it to bypass the sealing element, resulting in a gravel packed wellbore within an annular region between sand screen and surrounding formation below packer assembly.
    Type: Grant
    Filed: November 17, 2011
    Date of Patent: April 26, 2016
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Charles S. Yeh, Michael D. Barry, Michael T. Hecker, Tracy J. Moffett, Jon Blacklock, David C. Haeberle, Patrick C. Hyde, Iain M. Macleod, Lee Mercer, Stephen Reid, Andrew J. Elrick
  • Patent number: 9303485
    Abstract: Method for completing a wellbore in a subsurface formation includes providing a sand control device representing one or more joints of sand screens, and a packer assembly along the joints with at least one mechanically-set packer with at least one alternate flow channel therein. Running the packer assembly and connected sand screen into the wellbore, setting a mechanically-set packer into engagement with the surrounding wellbore, injecting gravel slurry into the wellbore to form a gravel pack. An elongated isolation string is run into the sand control device across the packer assembly with valves that serve as an inflow control device. Thereafter, seals are activated around the isolation string and adjacent the packer assembly. A zonal isolation apparatus allows flow control to be provided above and below packer assembly.
    Type: Grant
    Filed: December 6, 2011
    Date of Patent: April 5, 2016
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Michael T. Hecker, Michael D. Barry, Petrus A. J. Stevens, David A. Howell, Charles S. Yeh, Iain M. Macleod, Lee Mercer, Stephen Reid, Andrew J. Elrick
  • Publication number: 20160040515
    Abstract: A method for completing a wellbore in a subsurface formation includes providing a first base pipe and a second base pipe. Each base pipe comprises a tubular body forming a primary flow path. Each base pipe has transport conduits along an outer diameter for transporting fluids as a secondary flow path. The method also includes connecting the base pipes using a coupling assembly. The coupling assembly has a manifold, and a flow port adjacent the manifold that places the primary flow path in fluid communication with the secondary flow path. The method also includes running the base pipes into the wellbore, and then causing fluid to travel between the primary and secondary flow paths. A sand screen assembly is also provided that allows for control of fluid between primary and secondary flow paths.
    Type: Application
    Filed: August 11, 2014
    Publication date: February 11, 2016
    Inventors: Charles S. Yeh, Michael T. Hecker, Michael D. Barry
  • Patent number: 9187977
    Abstract: A system for stimulating a multi-zone well includes a tubular body apportioned into at least a first zone and a second zone. The system has a first set of plugs placed in pre-drilled holes along the tubular body within the first zone. The plugs in the first set of plugs are fabricated to substantially dissolve upon contact with an acidic stimulation fluid within a first selected time. The system also has a second set of plugs placed in pre-drilled holes along the tubular body within the second zone. The plugs in the second set of plugs are fabricated to substantially dissolve upon contact with the acidic fluid within a second selected time that is greater than the first selected time.
    Type: Grant
    Filed: April 25, 2011
    Date of Patent: November 17, 2015
    Assignee: ExxonMobil Upstream Research Company
    Inventors: Jose Oliverio Alvarez, Michael T. Hecker