Abstract: A support structure having a vertical element supporting a set of cameras associated with a vehicle measurement or inspection system together with at least one target structure required for realignment or recalibration of onboard vehicle safety system sensors. A camera crossbeam carried by the support structure locates the set of cameras as required to view a vehicle undergoing measurement or inspection. The target structure is affixed to the vertical element of the support structure, at an elevation suitable for observation by at least one vehicle onboard sensors during a realignment or recalibration procedure. A set of rollers facilitates positioning of the target structure on a supporting floor surface during a realignment or recalibration procedure.

Abstract: A support structure having a vertical element supporting a set of cameras associated with a vehicle measurement or inspection system together with at least one target structure required for realignment or recalibration of onboard vehicle safety system sensors. A camera crossbeam carried by the support structure locates the set of cameras as required to view a vehicle undergoing measurement or inspection. The target structure is affixed to the vertical element of the support structure, at an elevation suitable for observation by at least one vehicle onboard sensors during a realignment or recalibration procedure. A set of rollers facilitates positioning of the target structure on a supporting floor surface during a realignment or recalibration procedure.

Abstract: A machine-vision vehicle service system, and methods of operation, incorporating at least one gimbaled sensor module configured with at least one of a camera, an optical projector, or a range finder to acquire or convey data associated with surfaces in proximity to the vehicle service system for guiding placement of vehicle service components relative to a vehicle undergoing service. The gimbaled sensor module is operatively coupled to a processing system configured with software instructions to selectively control an orientation of the gimbaled guidance system about one or more axis of rotation, enabling observation, projection of visible indicia, or displacement measurement along an associated sensor axis parallel with one of the axis of rotation during vehicle service procedures.

Abstract: A support structure having a vertical element supporting a set of cameras associated with a vehicle measurement or inspection system together with at least one target structure required for realignment or recalibration of onboard vehicle safety system sensors. A camera crossbeam carried by the support structure locates the set of cameras as required to view a vehicle undergoing measurement or inspection. The target structure is affixed to the vertical element of the support structure, at an elevation suitable for observation by at least one vehicle onboard sensors during a realignment or recalibration procedure. A set of rollers facilitates positioning of the target structure on a supporting floor surface during a realignment or recalibration procedure.

Abstract: A vehicle measurement station utilizing one or more displacement sensors disposed on each opposite side of an inspection region of a vehicle inspection lane to acquire displacement measurement data along associated measurement axes. At least a portion of the displacement measurement data is associated with the outermost wheel assemblies on an axle of a moving vehicle passing through the inspection region, and utilized to determine one or more vehicle characteristics, such as an axle total toe condition.

Abstract: A method and apparatus for calibrating laser displacement sensors within a vehicle inspection system. A calibration target structure is positioned within an operative field of view for the laser displacement sensor, providing one or more optical targets onto which illuminating laser beams from the laser displacement sensor are projected. Displacement measurements are acquired with the optical targets disposed at a plurality of positions within the field of view. The resulting displacement measurements, together with known position information for the optical targets, are utilized to calibrate an associated imaging sensor such that the displacement measurements associated with each illuminating laser beam and known positional information agree to within a desired tolerance throughout the operative field of view for the laser displacement sensor.

Abstract: A vehicle measurement station utilizing one or more displacement sensors disposed on each opposite side of an inspection region of a vehicle inspection lane to acquire displacement measurement data along associated measurement axes. At least a portion of the displacement measurement data is associated with the outermost wheel assemblies on an axle of a moving vehicle passing through the inspection region, and utilized to determine one or more vehicle characteristics, such as an axle total toe condition.

Abstract: A protective structure for an outdoor installation of a drive-over tire inspection system. The protective structure consists of a base incorporating approach and departure ramps, vehicle guides on each side of the respective ramps, a pair of sensor receiving recesses centrally disposed between the ramps, and at least one channel for draining water from within the sensor receiving recesses. A drainage channel and a conduit for the routing of data communication cables, power cables, and trigger signal cables connects the sensor receiving recesses. Optionally, protective bollards are disposed in proximity to the corners or sides of the protective structure, guiding vehicles onto the approach and departure ramps, and to prevent vehicles from crossing over the protective structure in unintended directions.

Abstract: A vehicle measurement station utilizing one or more displacement sensors disposed on each opposite side of an inspection region of a vehicle inspection lane to acquire displacement measurement data along associated measurement axes. At least a portion of the displacement measurement data is associated with the outermost wheel assemblies on an axle of a moving vehicle passing through the inspection region, and utilized to determine one or more vehicle characteristics, such as an axle total toe condition.

Abstract: A turn plate assembly for support of the steered wheels of a vehicle on a precision planar surface. The assembly includes an approach plate establishing a planar surface to within an established measurement tolerance. The approach plate is coupled to a base plate underlying a bearing assembly consisting of a plurality of ball bearings retained between the base plate and an underside of a rotating support disc. An upper surface of the rotating support disc is coplanar with an upper surface of the approach plate. Resting on the upper surface of the rotating support surface, a translational surface or mat is temporarily secured in place by magnetic adhesion. During use, translational forces exerted on the translation surface or mat by a vehicle wheel assembly may overcome the magnetic adhesion, enabling the translational surface or mat to translate relative to the underlying rotating support disc.

Abstract: A vehicle service system and method to determine spatial parameters of a vehicle, employing a display system under processor control, to display or project visible indicia onto surfaces in proximity to a vehicle undergoing a safety system service or inspection identifying one or more locations, relative to the determined vehicle centerline or thrust line, at which a calibration fixture, optical target, or simulated test drive imagery is visible for observation by a sensor onboard the vehicle.

Abstract: A procedure for calibrating a vehicle onboard sensor 202 by facilitating the placement of a calibration fixture 110 on a floor relative to a stationary vehicle 100 using a laser emitter 102 secured to a front steerable wheel 104 of the vehicle on the same lateral side as the vehicle onboard sensor. A beam projection axis X of the laser projector is aligned at a known orientation relative to a geometric characteristic of the vehicle 100, such that the beam projection axis X is directed over a placement location P of the calibration fixture on the floor, either inherently or by guided steering of the supporting steerable wheel.

Abstract: A turn plate assembly for support of the steered wheels of a vehicle on a precision planar surface. The assembly includes an approach plate establishing a planar surface to within an established measurement tolerance. The approach plate is coupled to a base plate underlying a bearing assembly consisting of a plurality of ball bearings retained between the base plate and an underside of a rotating support disc. An upper surface of the rotating support disc is coplanar with an upper surface of the approach plate. Resting on the upper surface of the rotating support surface, a translational surface or mat is temporarily secured in place by magnetic adhesion. During use, translational forces exerted on the translation surface or mat by a vehicle wheel assembly may overcome the magnetic adhesion, enabling the translational surface or mat to translate relative to the underlying rotating support disc.

Abstract: A vehicle wheel service system including a plurality of sensors positioned in proximity to a heavy-duty multi-axle vehicle, to measure angles associated with three or more axles of the vehicle without repositioning the mounting of the sensors after initiating a measurement procedure. Additional sensors, associated with a vehicle reference, such as the vehicle frame axis, are disposed to provide vehicle reference measurement data which is communicated to a processing system. The processing system is configured with software instructions to evaluate the measurement data and to determine various vehicle wheel alignment angle measurements and/or necessary vehicle adjustments for each axle relative to the vehicle reference or to a fixed axle having a determined relationship to the vehicle reference.

Abstract: A drive-over tire tread depth measurement system is configured with environmental protection components for preventing or impeding environmental contaminates from falling through openings in a vehicle support surface or cover plate onto underlying components such as sensor optical windows and adjacent surfaces. The environmental protection components may include air discharge assemblies, movable shields, guards, wipers or deflectors such as drip edges, water-accumulating textured surfaces, flow diverters, and selectively placed flanges or fixed guards which operate cooperatively to displace accumulated contaminates, debris, or liquids from the optical windows and adjacent sensor surfaces. A portion of the vehicle support surface or cover plate is removable to permit access to underlying components.

Abstract: A process for calibrating and evaluating a machine-vision vehicle wheel alignment system having front and rear imaging components associated with each of the left and right sides of a vehicle support structure. Each pair of imaging components defines a front and rear field of view, with a common overlapping region associated with each respective side of the vehicle support structure. Optical targets disposed within each of the overlapping field of view regions are observed by the imaging components to establish performance ratings for the system as a whole, for groups of components within the system, and for individual components within the system.

Abstract: A portable powered roller assembly configured to impart a motive force to a wheeled vehicle or structure consists of a roller mounted in a rolling support structure. The roller is rotationally driven by a battery-powered drive unit coupled through a torque multiplying transmission, and is configured for engagement with the circumferential surface of a vehicle wheel. Rotational movement of the roller in engagement with the circumferential surface of the vehicle wheel draws the powered roller assembly towards, and under, the curved circumferential surface of the vehicle wheel, imparting a force to the vehicle wheel which include both a lifting force perpendicular to the supporting surface on which the powered roller is resting, and a motive force parallel to the surface.

Abstract: A machine vision vehicle wheel alignment system for acquiring measurements associated with a vehicle. The system includes at least one imaging sensor having a field of view and at least one optical target secured to a wheel assembly on a vehicle within the field of view of the imaging sensor. The optical target includes a plurality of visible target elements disposed on at least two surfaces in a determinable geometric and spatial configuration which are calibrated prior to use. A processing unit in the system is configured to receive at least two sets of image data from the imaging sensor, with each set of image data acquired at a different rotational position of the wheel assembly around an axis of rotation and representative of at least one visible target element on each of the two surfaces, from which the processing unit is configured to identify said axis of rotation of the wheel assembly.

Abstract: A calibration fixture for use during a calibration procedure of a machine vision vehicle wheel alignment system. The calibration fixture consists of a pair of support legs, and a rotating transverse bar supported within an outer support tube secured between the support legs. The rotating transverse bar is supported within the outer support tube by a pair of annular bearings adjacent each end of the outer support tube, and is isolated from external influences which may result in deflection or distortion. A hub for receiving a sensor or optical target is secured to each end of the rotating transverse bar, such that optical targets mounted to each hub are maintained in axial alignment at opposite ends of the rotating transverse bar.