Patents by Inventor Michael Thomas Gallagher
Michael Thomas Gallagher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12565447Abstract: A glass substrate with modified surface regions is disclosed. The glass substrate includes a first side and an opposite second side, an alkali-containing bulk disposed between the first and second sides, and a first alkali-depleted region formed in the alkali-containing bulk on the first side. The first alkali-depleted region defines at least a portion of a first topographical feature. The first topographic feature includes a height that extends in a first direction from a base portion of the first topographical feature to an outermost portion of the first topographical feature. The first direction is oriented parallel to a thickness of the glass substrate between the first and second sides. The first topographic feature also includes a width that extends in a second direction between at least two, spaced apart wall portions of the first topographical feature. The second direction is oriented normal to the first direction.Type: GrantFiled: July 12, 2022Date of Patent: March 3, 2026Assignee: CORNING INCORPORATEDInventors: Michael Thomas Gallagher, Charles Thomas McLaren, Mardochee Reveil, Nicholas James Smith
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Publication number: 20260055024Abstract: A glass substrate with modified surface regions is disclosed. The glass substrate includes an alkali-containing bulk, a first alkali-depleted region, a second alkali-depleted region, and a first ion-exchanged region. The alkali-containing bulk has a first surface and a second surface with the first and second surfaces on opposite sides. The first alkali-depleted region extends into the alkali-containing bulk from the first surface. The second alkali-depleted region extends into the alkali-containing bulk from the second surface. The first ion-exchanged region extends into the alkali-containing bulk from the first surface. The first alkali-depleted region, the second alkali-depleted region, and the first ion-exchanged region each have a substantially homogenous composition. A method of forming the glass substrate is disclosed. The method includes simultaneously forming the first alkali-depleted region and the first ion-exchanged region in the first surface.Type: ApplicationFiled: October 29, 2025Publication date: February 26, 2026Inventors: Cody Vic Cushman, Michael Thomas Gallagher, Charles Thomas McLaren, Mardochee Reveil, Nicholas James Smith
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Patent number: 12486198Abstract: A glass substrate with modified surface regions is disclosed. The glass substrate includes an alkali-containing bulk, a first alkali-depleted region, a second alkali-depleted region, and a first ion-exchanged region. The alkali-containing bulk has a first surface and a second surface with the first and second surfaces on opposite sides. The first alkali-depleted region extends into the alkali-containing bulk from the first surface. The second alkali-depleted region extends into the alkali-containing bulk from the second surface. The first ion-exchanged region extends into the alkali-containing bulk from the first surface. The first alkali-depleted region, the second alkali-depleted region, and the first ion-exchanged region each have a substantially homogenous composition. A method of forming the glass substrate is disclosed. The method includes simultaneously forming the first alkali-depleted region and the first ion-exchanged region in the first surface.Type: GrantFiled: July 15, 2022Date of Patent: December 2, 2025Assignee: CORNING INCORPORATEDInventors: Cody Vic Cushman, Michael Thomas Gallagher, Charles Thomas McLaren, Mardochee Reveil, Nicholas James Smith
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Patent number: 12404208Abstract: An apparatus for continuous electro-thermal poling of glass or glass ceramic material, includes a lower support conveying and contacting electrode structure, an upper contacting electrode structure positioned above the lower support structure, and one or more DC bias voltage sources connected to one or both of the upper contacting structure and the lower support structure. A process for continuous electro-thermal poling of glass or glass ceramic sheets or substrates includes heating the sheet or substrate, feeding the sheet or substrate continuously or continually, while applying a DC voltage bias, and cooling the sheet or substrate to within 0-30° C. of ambient temperature.Type: GrantFiled: September 12, 2023Date of Patent: September 2, 2025Assignee: CORNING INCORPORATEDInventors: Christopher William Drewnowski, Michael Thomas Gallagher, Charles Thomas McLaren, Nicholas James Smith, Nicholas Ryan Wheeler, Thomas Michael Zajicek
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Patent number: 12291474Abstract: A method includes heating a glass preform having a plurality of glass layers and drawing the glass preform in a distal direction to form a drawn glass sheet extending distally from the glass preform and having the plurality of glass layers. The drawn glass sheet is thinner than the glass preform. The drawn glass sheet can be rolled onto a collection spool. At least a portion of a glass layer can be removed from the drawn glass sheet. An exemplary glass sheet includes a first glass layer, a second glass layer adjacent to the first glass layer, and a thickness of at most about 0.1 mm. An exemplary ion exchanged glass sheet includes a thickness of at most about 0.1 mm and a surface layer that is under a compressive stress and extends into an interior of the glass sheet to a depth of layer.Type: GrantFiled: June 24, 2021Date of Patent: May 6, 2025Assignee: Corning IncorporatedInventors: Patrick Joseph Cimo, Adam James Ellison, Michael Thomas Gallagher, Dennis James Post, Butchi Reddy Vaddi, Natesan Venkataraman
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Patent number: 11970421Abstract: Glass articles including one or more 3D printed surface features attached to a surface of a substrate at a contact interface between the 3D printed surface feature and the surface. The 3D printed surface feature(s) include a glass or a glass-ceramic, a compressive stress region at an exterior perimeter surface of the 3D printed surface feature(s), and a central tension region interior of the compressive stress region. The 3D printed surface feature(s) may be formed of a contiguous preformed material 3D printed on a surface of a substrate. The compressive stress region of a 3D printed surface feature may be formed using an ion-exchange process.Type: GrantFiled: December 5, 2019Date of Patent: April 30, 2024Assignee: CORNING INCORPORATEDInventors: Matthew John Dejneka, Seyed Amir Farzadfar, Michael Thomas Gallagher, Balamurugan Meenakshi Sundaram, Yawei Sun
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Publication number: 20240002287Abstract: An apparatus for continuous electro-thermal poling of glass or glass ceramic material, includes a lower support conveying and contacting electrode structure, an upper contacting electrode structure positioned above the lower support structure, and one or more DC bias voltage sources connected to one or both of the upper contacting structure and the lower support structure. A process for continuous electro-thermal poling of glass or glass ceramic sheets or substrates includes heating the sheet or substrate, feeding the sheet or substrate continuously or continually, while applying a DC voltage bias, and cooling the sheet or substrate to within 0-30° C. of ambient temperature.Type: ApplicationFiled: September 12, 2023Publication date: January 4, 2024Inventors: Christopher William Drewnowski, Michael Thomas Gallagher, Charles Thomas McLaren, Nicholas James Smith, Nicholas Ryan Wheeler, Thomas Michael Zajicek
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Patent number: 11780758Abstract: A method of making a glass sheet comprises laminating a high CTE core glass to a low CTE clad glass at high temperatures and allowing the laminate to cool creating compressive stress in the clad glass, and then ion exchanging the laminate to increase the compressive stress in the outer near surface regions of the clad glass. The core glass may include ions that exchange with ion in the clad glass to increase the compressive stress in inner surface regions of the clad glass adjacent to the clad glass/core glass interfaces. The glass laminate may be formed and laminated using a fusion forming and laminating process and fusion formable and ion exchangeable glass compositions.Type: GrantFiled: June 9, 2021Date of Patent: October 10, 2023Assignee: CORNING INCORPORATEDInventors: Michael Thomas Gallagher, Suresh Thakordas Gulati, Timothy James Kiczenski, Robert Anthony Schaut, Natesan Venkataraman
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Patent number: 11773015Abstract: An apparatus for continuous electro-thermal poling of glass or glass ceramic material, includes a lower support conveying and contacting electrode structure, an upper contacting electrode structure positioned above the lower support structure, and one or more DC bias voltage sources connected to one or both of the upper contacting structure and the lower support structure. A process for continuous electro-thermal poling of glass or glass ceramic sheets or substrates includes heating the sheet or substrate, feeding the sheet or substrate continuously or continually, while applying a DC voltage bias, and cooling the sheet or substrate to within 0-30° C. of ambient temperature.Type: GrantFiled: January 27, 2021Date of Patent: October 3, 2023Assignee: Corning IncorporatedInventors: Christopher William Drewnowski, Michael Thomas Gallagher, Charles Thomas McLaren, Nicholas James Smith, Nicholas Ryan Wheeler, Thomas Michael Zajicek
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Publication number: 20230041269Abstract: A glass substrate with modified surface regions is disclosed. The glass substrate includes a first side and an opposite second side, an alkali-containing bulk disposed between the first and second sides, and a first alkali-depleted region formed in the alkali-containing bulk on the first side. The first alkali-depleted region defines at least a portion of a first topographical feature. The first topographic feature includes a height that extends in a first direction from a base portion of the first topographical feature to an outermost portion of the first topographical feature. The first direction is oriented parallel to a thickness of the glass substrate between the first and second sides. The first topographic feature also includes a width that extends in a second direction between at least two, spaced apart wall portions of the first topographical feature. The second direction is oriented normal to the first direction.Type: ApplicationFiled: July 12, 2022Publication date: February 9, 2023Inventors: Michael Thomas Gallagher, Charles Thomas McLaren, Mardochee Reveil, Nicholas James Smith
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Publication number: 20230024221Abstract: A glass substrate with modified surface regions is disclosed. The glass substrate includes an alkali-containing bulk, a first alkali-depleted region, a second alkali-depleted region, and a first ion-exchanged region. The alkali-containing bulk has a first surface and a second surface with the first and second surfaces on opposite sides. The first alkali-depleted region extends into the alkali-containing bulk from the first surface. The second alkali-depleted region extends into the alkali-containing bulk from the second surface. The first ion-exchanged region extends into the alkali-containing bulk from the first surface. The first alkali-depleted region, the second alkali-depleted region, and the first ion-exchanged region each have a substantially homogenous composition. A method of forming the glass substrate is disclosed. The method includes simultaneously forming the first alkali-depleted region and the first ion-exchanged region in the first surface.Type: ApplicationFiled: July 15, 2022Publication date: January 26, 2023Inventors: Cody Vic Cushman, Michael Thomas Gallagher, Charles Thomas McLaren, Mardochee Reveil, Nicholas James Smith
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Publication number: 20220024817Abstract: Glass articles including one or more 3D printed surface features attached to a surface of a substrate at a contact interface between the 3D printed surface feature and the surface. The 3D printed surface feature(s) include a glass or a glass-ceramic, a compressive stress region at an exterior perimeter surface of the 3D printed surface feature(s), and a central tension region interior of the compressive stress region. The 3D printed surface feature(s) may be formed of a contiguous preformed material 3D printed on a surface of a substrate. The compressive stress region of a 3D printed surface feature may be formed using an ion-exchange process.Type: ApplicationFiled: December 5, 2019Publication date: January 27, 2022Inventors: Matthew John Dejneka, Seyed Amir Farzadfar, Michael Thomas Gallagher, Balamurugan Meenakshi Sundaram, Yawei Sun
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Publication number: 20210317028Abstract: A method includes heating a glass preform having a plurality of glass layers and drawing the glass preform in a distal direction to form a drawn glass sheet extending distally from the glass preform and having the plurality of glass layers. The drawn glass sheet is thinner than the glass preform. The drawn glass sheet can be rolled onto a collection spool. At least a portion of a glass layer can be removed from the drawn glass sheet. An exemplary glass sheet includes a first glass layer, a second glass layer adjacent to the first glass layer, and a thickness of at most about 0.1 mm. An exemplary ion exchanged glass sheet includes a thickness of at most about 0.1 mm and a surface layer that is under a compressive stress and extends into an interior of the glass sheet to a depth of layer.Type: ApplicationFiled: June 24, 2021Publication date: October 14, 2021Inventors: Patrick Joseph Cimo, Adam James Ellison, Michael Thomas Gallagher, Dennis James Post, Butchi Reddy Vaddi, Natesan Venkataraman
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Publication number: 20210292215Abstract: A method of making a glass sheet comprises laminating a high CTE core glass to a low CTE clad glass at high temperatures and allowing the laminate to cool creating compressive stress in the clad glass, and then ion exchanging the laminate to increase the compressive stress in the outer near surface regions of the clad glass. The core glass may include ions that exchange with ion in the clad glass to increase the compressive stress in inner surface regions of the clad glass adjacent to the clad glass/core glass interfaces. The glass laminate may be formed and laminated using a fusion forming and laminating process and fusion formable and ion exchangeable glass compositions.Type: ApplicationFiled: June 9, 2021Publication date: September 23, 2021Inventors: Michael Thomas GALLAGHER, Suresh Thakordas GULATI, Timothy James KICZENSKI, Robert Anthony SCHAUT, Natesan VENKATARAMAN
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Publication number: 20210252639Abstract: A method for forming a structure includes providing a glass or glass ceramic tubular structure (110) having an interior (150) and exterior surface (160) and at least a partially closed end region (140); heating the glass or glass ceramic tubular structure (110) to at least its softening point by: providing a laser beam; directing the laser beam (130) down the interior surface of the glass or glass ceramic tubular structure (110), at least some of the laser beam (130) directed at an angle greater than a predetermined incidence angle; and the laser beam (130) impinging on the closed end region (140) where at least some of the laser beam (130) is absorbed by the closed end region (140) of the glass or glass ceramic tubular structure; and moving at least one of: the glass or glass ceramic tubular structure or the end region relative to each other to form at least a two-dimensional shape from the glass or glass ceramic tubular structure.Type: ApplicationFiled: June 7, 2019Publication date: August 19, 2021Inventors: Michael Thomas Gallagher, Scott Michael Jarvis, Xinghua Li, Nicholas Ryan Wheeler
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Publication number: 20210238086Abstract: An apparatus for continuous electro-thermal poling of glass or glass ceramic material, includes a lower support conveying and contacting electrode structure, an upper contacting electrode structure positioned above the lower support structure, and one or more DC bias voltage sources connected to one or both of the upper contacting structure and the lower support structure. A process for continuous electro-thermal poling of glass or glass ceramic sheets or substrates includes heating the sheet or substrate, feeding the sheet or substrate continuously or continually, while applying a DC voltage bias, and cooling the sheet or substrate to within 0-30° C. of ambient temperature.Type: ApplicationFiled: January 27, 2021Publication date: August 5, 2021Inventors: Christopher William Drewnowski, Michael Thomas Gallagher, Charles Thomas McLaren, Nicholas James Smith, Nicholas Ryan Wheeler, Thomas Michael Zajicek
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Patent number: 11078102Abstract: A method includes heating a glass preform having a plurality of glass layers and drawing the glass preform in a distal direction to form a drawn glass sheet extending distally from the glass preform and having the plurality of glass layers. The drawn glass sheet is thinner than the glass preform. The drawn glass sheet can be rolled onto a collection spool. At least a portion of a glass layer can be removed from the drawn glass sheet. An exemplary glass sheet includes a first glass layer, a second glass layer adjacent to the first glass layer, and a thickness of at most about 0.1 mm. An exemplary ion exchanged glass sheet includes a thickness of at most about 0.1 mm and a surface layer that is under a compressive stress and extends into an interior of the glass sheet to a depth of layer.Type: GrantFiled: November 20, 2015Date of Patent: August 3, 2021Assignee: CORNING INCORPORATEDInventors: Patrick Joseph Cimo, Adam James Ellison, Michael Thomas Gallagher, Dennis James Post, Butchi Reddy Vaddi, Natesan Venkataraman
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Patent number: 11065860Abstract: A method of printing a 3D object includes feeding one or more preformed materials from a feed outlet into a build zone in which a hot spot is located and using the hot spot to selectively heat the one or more preformed materials to a viscous state. Object layers are formed by depositing portions of the preformed materials on a build surface, or on another object layer on the build surface, while effecting relative motion between the build surface and the feed outlet.Type: GrantFiled: August 12, 2016Date of Patent: July 20, 2021Assignee: CORNING INCORPORATEDInventors: Christopher William Drewnowski, Michael Thomas Gallagher, Scott Michael Jarvis, Xinghua Li, Moussa N'Gom, Robert Stephen Wagner, Nicholas Ryan Wheeler
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Patent number: 11059736Abstract: A method of making a glass sheet comprises laminating a high CTE core glass to a low CTE clad glass at high temperatures and allowing the laminate to cool creating compressive stress in the clad glass, and then ion exchanging the laminate to increase the compressive stress in the outer near surface regions of the clad glass. The core glass may include ions that exchange with ion in the clad glass to increase the compressive stress in inner surface regions of the clad glass adjacent to the clad glass/core glass interfaces. The glass laminate may be formed and laminated using a fusion forming and laminating process and fusion formable and ion exchangeable glass compositions.Type: GrantFiled: December 20, 2018Date of Patent: July 13, 2021Assignee: CORNING INCORPORATEDInventors: Michael Thomas Gallagher, Suresh Thakordas Gulati, Timothy James Kiczenski, Robert Anthony Schaut, Natesan Venkataraman
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Patent number: 11027524Abstract: A method of manufacturing a laminated glass article having a first clad layer, a second clad layer, and a core layer between the first clad layer and the second clad layer, by exposing an edge of the core layer. An etchant can be applied to the edge of the laminated glass article to form the recess. The recess can then be filled.Type: GrantFiled: December 19, 2018Date of Patent: June 8, 2021Assignee: CORNING INCORPORATEDInventors: Heather Debra Boek, Thomas Michael Cleary, Michael Thomas Gallagher, Paul John Shustack, Mark Owen Weller