Patents by Inventor Michael Varipatis
Michael Varipatis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12127362Abstract: The present disclosure is directed to an encapsulated printed circuit board populated with a variety of components and a method of encapsulating a printed circuit board. The printed circuit board is partially encapsulated with a low pressure molded material to form at least a portion of a potting boat. The potting boat is filled with an encapsulating material.Type: GrantFiled: June 20, 2017Date of Patent: October 22, 2024Assignee: BLACK & DECKER INC.Inventors: Michael Varipatis, Nathan J. Osborne, Alfred M. Irungu, Ryan Klee, Nicholas J. Garibaldi, William T. Lunsford, V, Nathan J. Cruise
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Publication number: 20240339714Abstract: A power tool system includes a power tool having a tool housing and a load disposed in the tool housing. The tool housing includes a battery pack receptacle having a set of tool terminals. The power tool system includes a set of battery packs. Each battery pack includes a battery pack housing operably connectable to the battery pack receptacle through a battery pack interface disposed on the battery pack housing, a set of battery cells disposed in the battery pack housing, and a set of battery pack terminals electrically connectable to the set of tool terminals and electrically connected to the set of battery cells. Each battery pack in the set of battery packs has a same nominal voltage and defines a common interface and at least a portion of the set of battery packs defines a total volume in a range of approximately 150 cm3 to 1300 cm3.Type: ApplicationFiled: June 20, 2024Publication date: October 10, 2024Inventors: Michael Varipatis, Timothy J. Hennesy, Craig Aaron Armacost
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Publication number: 20240274945Abstract: A battery pack comprises a housing and a module holder. The module holder includes a plurality of core pack modules. Each module may have five sets of battery cells. The five sets of battery cells may be connected in series to each other. The core pack modules of the plurality of core pack modules are connected in series with each other.Type: ApplicationFiled: February 21, 2024Publication date: August 15, 2024Inventors: Mahmudul Bhuiyan, Abhisheka Moturu, Timothy Hennesy, Jason Dunthorn, Michael Varipatis, Nicholas J. Garibaldi, Luke R. Barton, Moturu Abhisheka, Michael W. Roberts, John Palermo, Steven Derby
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Patent number: 12062806Abstract: A power tool system includes a power tool having a tool housing and a load disposed in the tool housing. The tool housing includes a battery pack receptacle having a set of tool terminals. The power tool system includes a set of battery packs. Each battery pack includes a battery pack housing operably connectable to the battery pack receptacle through a battery pack interface disposed on the battery pack housing, a set of battery cells disposed in the battery pack housing, and a set of battery pack terminals electrically connectable to the set of tool terminals and electrically connected to the set of battery cells. Each battery pack in the set of battery packs has a same nominal voltage and defines a common interface and at least a portion of the set of battery packs defines a total volume in a range of approximately 150 cm3 to 1300 cm3.Type: GrantFiled: January 3, 2022Date of Patent: August 13, 2024Assignee: BLACK & DECKER INC.Inventors: Michael Varipatis, Timothy J. Hennesy, Craig Aaron Armacost
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Publication number: 20240258627Abstract: The present disclosure is directed to an electric power tool system with cordless power tools and removable, rechargeable battery packs that mate with the power tools to provide stored energy to the power tools. The battery packs may include a first battery pack having a basic interface and a second battery pack having an advanced interface. The power tools may include a first power tool having a basic interface and a second power tool having an advanced interface. The basic interface battery pack may mate with both the basic interface power tool and the advanced interface power tool. The advanced interface battery pack may mate with both the basic interface power tool and the advanced interface power tool.Type: ApplicationFiled: April 12, 2024Publication date: August 1, 2024Inventors: Timothy J. Hennesy, Michael Varipatis, Mark Cherry, Nathan J. Osborne
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Publication number: 20240258883Abstract: A power tool system includes a power tool having a tool housing. The tool housing includes a battery pack receptacle having a set of tool terminals. A brushless motor includes an output shaft operably coupled to drive a tool element, a stator having an outer diameter of approximately 60 mm to approximately 80 mm, and a stack length of approximately 75% to approximately 125% of the outer diameter of the stator. A controller is operably connected to the set of tool terminals and to the brushless motor to control power delivery to the brushless motor. A battery pack includes a battery pack housing connectable to the battery pack receptacle on the tool housing and a set of battery cells. The set of battery cells includes at least 15 battery cells each having a nominal voltage of approximately 3.6V and an impedance of approximately ?13 m?. A set of battery pack terminals is connectable to the set of tool terminals.Type: ApplicationFiled: February 12, 2024Publication date: August 1, 2024Inventors: John D. Cox, Michael Varipatis, Matthew J. Velderman, Christopher W. Shook
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Patent number: 12009539Abstract: The present disclosure is directed to an electric power tool system with cordless power tools and removable, rechargeable battery packs that mate with the power tools to provide stored energy to the power tools. The battery packs may include a first battery pack having a basic interface and a second battery pack having an advanced interface. The power tools may include a first power tool having a basic interface and a second power tool having an advanced interface. The basic interface battery pack may mate with both the basic interface power tool and the advanced interface power tool. The advanced interface battery pack may mate with both the basic interface power tool and the advanced interface power tool.Type: GrantFiled: July 8, 2021Date of Patent: June 11, 2024Assignee: BLACK & DECKER INC.Inventors: Timothy J. Hennesy, Michael Varipatis, Mark Cherry, Nathan J. Osborne
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Publication number: 20240145831Abstract: A battery pack includes a housing, a set of battery cells, and a latch assembly mechanism. The latch assembly mechanism includes a user activation button that pivots about a first axis and an engaging portion that pivots about a second axis, where the first axis is parallel to the second axis and the user activation button actuates the engaging portion. In another aspect, a battery pack includes a housing and a set of battery cells. The housing includes a top portion, a first side portion connected to the top portion, a second side portion connected to the top portion, the second side portion opposite the first side portion, and a bottom portion connected to the first side portion and the second side portion, the bottom portion opposite the top portion. An insert is molded into at least one of the first side portion and the second side portion.Type: ApplicationFiled: January 3, 2024Publication date: May 2, 2024Inventors: Mark Cherry, Timothy J. Hennesy, Michael W. Roberts, Michael Varipatis
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Patent number: 11967730Abstract: This application relates to a cordless power tool system including a set of cordless power tools, a set of rechargeable and removable battery packs, and a set of battery pack chargers.Type: GrantFiled: August 10, 2021Date of Patent: April 23, 2024Assignee: BLACK & DECKER INC.Inventors: Timothy J. Hennesy, Michael Varipatis
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Patent number: 11936248Abstract: A power tool system includes a power tool having a tool housing. The tool housing includes a battery pack receptacle having a set of tool terminals. A brushless motor includes an output shaft operably coupled to drive a tool element, a stator having an outer diameter of approximately 60 mm to approximately 80 mm, and a stack length of approximately 75% to approximately 125% of the outer diameter of the stator. A controller is operably connected to the set of tool terminals and to the brushless motor to control power delivery to the brushless motor. A battery pack includes a battery pack housing connectable to the battery pack receptacle on the tool housing and a set of battery cells. The set of battery cells includes at least 15 battery cells each having a nominal voltage of approximately 3.6V and an impedance of approximately ?13 m?. A set of battery pack terminals is connectable to the set of tool terminals.Type: GrantFiled: October 20, 2020Date of Patent: March 19, 2024Assignee: BLACK & DECKER INC.Inventors: John D. Cox, Michael Varipatis, Matthew J. Velderman, Christopher W. Shook
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Patent number: 11923557Abstract: The present disclosure is directed to a battery pack comprising a housing, a plurality of battery cells, a battery cell holder holding the plurality of battery cells, a printed circuit board, a plurality of components requiring exposure, the plurality of components affixed to the printed circuit board, a plurality of adhesion holes positioned to form a boundary about the plurality of components, a low pressure molded material applied to the printed circuit board such that the plurality of components are exposed and surrounded by the low pressure molded material.Type: GrantFiled: January 25, 2021Date of Patent: March 5, 2024Assignee: BLACK & DECKER INC.Inventors: Mahmudul Bhuiyan, Abhisheka Moturu, Timothy Hennesy, Jason Dunthorn, Michael Varipatis
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Patent number: 11901570Abstract: A battery pack includes a housing, a set of battery cells, and a latch assembly mechanism. The latch assembly mechanism includes a user activation button that pivots about a first axis and an engaging portion that pivots about a second axis, where the first axis is parallel to the second axis and the user activation button actuates the engaging portion. In another aspect, a battery pack includes a housing and a set of battery cells. The housing includes a top portion, a first side portion connected to the top portion, a second side portion connected to the top portion, the second side portion opposite the first side portion, and a bottom portion connected to the first side portion and the second side portion, the bottom portion opposite the top portion. An insert is molded into at least one of the first side portion and the second side portion.Type: GrantFiled: September 11, 2020Date of Patent: February 13, 2024Assignee: BLACK & DECKER INC.Inventors: Mark Cherry, Timothy J. Hennesy, Michael W. Roberts, Michael Varipatis
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Patent number: 11894572Abstract: A power tool battery pack enclosure is configured to be retrofittedly coupled to battery pack receptacles of a plurality of power tools, each battery pack receptacle configured to removably receive a plurality of power tool battery packs. The enclosure includes a first clamshell member and a second clamshell member configured to be coupled around at least a portion of an exterior surface of each battery pack receptacle. Each of the first and second clamshell members have a top wall portion configured to be received over the exterior surface of the battery pack receptacle and a sidewall portion that extends downward from the top wall portion over at least a portion of the battery pack housing when the battery pack is received in the battery pack receptacle.Type: GrantFiled: May 20, 2021Date of Patent: February 6, 2024Assignees: BLACK & DECKER INC., GRACO INC.Inventors: Steven Jay Wrobel, Diane Leigh Olson, David John Thompson, David Keith Esslinger, Michael Varipatis
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Patent number: 11837690Abstract: A battery pack comprises a battery pack housing operably connectable to a power tool, at least five battery cells disposed in the housing, and battery pack terminals electrically connectable to power tool terminals of the power tool and electrically connected to the battery cells. An inductance characteristic of the battery pack is greater than 0 and less than 0.20 micro Henries. A ratio of inverse impedance and inductance characteristic of the battery pack is greater than 5×107 ??1H?1.Type: GrantFiled: August 6, 2021Date of Patent: December 5, 2023Assignee: BLACK & DECKER INC.Inventors: Nathan Osborne, Corey Redmond, Dustin Jeffries, Ralphy A. Louis, Michael Varipatis, Bhanuprasad V. Gorti, Daniel J. White
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Publication number: 20230261273Abstract: A battery pack including a housing, a terminal block, a printed circuit board, a plurality of pouch cells assembled and connected in a stacked configuration positioned within the housing, a sensor placed on a central portion of an outermost pouch cell of the stack of the plurality of pouch cells and a battery management unit coupled to the printed circuit board and electrically coupled to the sensor.Type: ApplicationFiled: April 20, 2023Publication date: August 17, 2023Inventors: Nathan Osborne, Corey Redmond, Dustin Jeffries, Ralphy A. Louis, Michael Varipatis, Bhanuprasad V. Gorti, Daniel J. White
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Patent number: 11705683Abstract: A battery pack power transfer adaptor and a battery pack system that includes a battery pack adaptor. The adaptor enables a battery pack to provide high level power transfers to a variety of devices and to receive high level power transfers from a variety of power sources. The adaptor includes a battery pack interface to enable the adaptor to mechanically and electrically connect to the battery pack. The adaptor is able to transfer power at a variety of levels dependent upon the device to which it is attached.Type: GrantFiled: April 22, 2021Date of Patent: July 18, 2023Assignee: BLACK & DECKER INC.Inventors: Philip Gilde, Michael Varipatis, James Carucci, Steven J. Phillips, Nicholas Rice
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Patent number: 11569541Abstract: A battery pack includes a battery cell holder, where the battery cell holder includes multiple frames with each of the frames defining a cavity and adjacent frames connected to each other. The battery pack includes at least one pouch battery cell disposed in the cavity of each of the frames, where pouch battery cells disposed in adjacent frames are electrically connected to each other. The multiple frames are arranged in a stacked configuration.Type: GrantFiled: June 30, 2015Date of Patent: January 31, 2023Assignee: BLACK & DECKER INC.Inventors: Nathan Osborne, Corey Redmond, Dustin Jeffries, Ralphy A. Louis, Michael Varipatis, Bhanuprasad V. Gorti, Daniel J. White
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Publication number: 20220255490Abstract: A method of manufacturing a battery pack including the creation of a support board for enabling conversion of the battery pack from providing a first voltage to providing a second voltage. The support board is created by injection molding about a precut set of power traces for coupling a converting element to a plurality of battery cells. The power traces couple the plurality of battery cells to a set of battery pack terminals. The support board may be mechanically coupled to a battery cell holder.Type: ApplicationFiled: March 16, 2022Publication date: August 11, 2022Inventors: Daniel J. WHITE, Matthew J. Velderman, Michael Varipatis, Nathan J. Osborne
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Publication number: 20220209354Abstract: A power tool system includes a power tool having a tool housing and a load disposed in the tool housing. The tool housing includes a battery pack receptacle having a set of tool terminals. The power tool system includes a set of battery packs. Each battery pack includes a battery pack housing operably connectable to the battery pack receptacle through a battery pack interface disposed on the battery pack housing, a set of battery cells disposed in the battery pack housing, and a set of battery pack terminals electrically connectable to the set of tool terminals and electrically connected to the set of battery cells. Each battery pack in the set of battery packs has a same nominal voltage and defines a common interface and at least a portion of the set of battery packs defines a total volume in a range of approximately 150 cm3 to 1300 cm3.Type: ApplicationFiled: January 3, 2022Publication date: June 30, 2022Inventors: Michael Varipatis, Timothy J. Hennesy, Craig Aaron Armacost
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Patent number: D1020619Type: GrantFiled: April 21, 2021Date of Patent: April 2, 2024Assignee: BLACK & DECKER INC.Inventors: Mark Colton, Mark T. Cherry, Michael Varipatis