Abstract: An apparatus for workpiece assembly is disclosed. In the illustrated embodiment, the apparatus includes a carousel which rotates between a plurality of assembly stations for assembly. Workpieces are loaded onto or unloaded from the carousel at a load/unload station and the carousel rotates to position workpieces proximate to the plurality of assembly stations. As illustrated workpieces are loaded into a plurality of assembly nests on the carousel. The plurality of assembly nests include alignment fingers rotatable with the plurality of assembly nests or carousel to align components, for example to align discs of a hydrodynamic spindle assembly for merge operations.

Abstract: Method and apparatus for forming and unloading a completed stack of articles. An assembly station includes a rotatable turret from which at least one stacker arm projects. The turret rotates to each of a number of article loading positions to sequentially load articles onto the arm in a desired order. The turret is then advanced to allow the articles to be concurrently unloaded from the stacker arm at an unloading position. In an automated disc drive manufacturing environment, the articles comprise respective numbers of magnetic recording discs and intervening disc spacers which are arranged into a disc/spacer stack as the stacker arm is advanced to a number of disc feeder and spacer feeder stations. The completed disc/spacer stack is then unloaded onto a spindle motor hub. Additional arms preferably project from the turret so that, as the turret rotates, multiple stacks are simultaneously formed and sequentially unloaded.

Abstract: An apparatus for protecting and merging a head stack assembly with a disc stack of a data storage device. The head stack assembly comprises a cantilevered flexure which supports a transducer at a distal end thereof. A carrier includes a carrier support surface arranged to contactingly support the distal end of the flexure. A merge tool is adapted to merge the transducer with a recording surface of the disc stack. The merge tool includes a merge support surface arranged to contactingly support a medial portion of the flexure while the carrier support surface is disposed between the merge support surface and the transducer. The transducer is merged by aligning the merge support surface with the medial portion of the flexure, and using the merge support surface to displace the distal end of the flexure from the carrier support surface and advance the transducer to a final position.

Abstract: A flexible rail section on which a carriage can be transported may include a longitudinal slot that is essentially parallel to a direction of carriage travel, wherein the flexible rail section can connect two misaligned rails. The flexible rail section may include transverse slots intersecting the flexible rail section in one or more directions. A flexible rail section on which a carriage can be transported may be made from an elastomer, wherein the flexible rail section can connect two misaligned rails.

Abstract: A disc cassette delidder and feeder system that includes a frame supporting; a feed-in conveyor with a movable conveyor portion, a delidder assembly attached to a lid elevator, a caddy grip and rotate assembly secured to a caddy elevator, and a re-lid assembly portion of an out-feed conveyor. The feed-in conveyor advances a disc cassette with a caddy portion confining a disc to the delidder assembly, the delidder assembly removes a lid portion of the disc cassette, the caddy grip and rotate assembly secures and rotationally aligns the caddy portion for removal of the disc, the caddy elevator indexes the caddy portion to finally present the disc for removal from the caddy portion, and the re-lid assembly confines the caddy portion while the delidder assembly rejoins the lid portion to the caddy portion.

Abstract: This document describes an apparatus and system for conveying components. The apparatus and system include several parts. The apparatus and system include a base that supports a rail. The apparatus and system also includes a pallet assembly that is capable of moving along the rail. The pallet assembly includes first and second surfaces that are separated by a thickness dimension. The apparatus and system also includes a positioning mechanism that is connected to the base. The positioning mechanism includes a drive roller that rotates about a first axis and engages the first surface of the pallet assembly. The positioning mechanism also includes an idler roller that rotates about a second axis, which is generally parallel to the first axis. The idler roller engages the second surface of the pallet assembly.

Abstract: A head disc merge assembly for merging an actuator with a disc stack having a disc, the actuator assembly having a flexure supporting a data transducer head, the head disc merge assembly including a merge comb having a flexure support member to support the flexure away from the disc while positioning the data transducer bead on the disc. A merge comb inspection station is provided having a body with a certification slot. The merge comb is moved into engagement with the certification slot, and successful passage there through indicates that the merge comb has an acceptable clearance condition for continued use at the merge station, while an unsuccessful passage through the certification slot indicates that the merge comb has an unacceptable non-clearance condition, and the electrical continuity check circuit is activated to stop the merge station for replacement of the merge comb.

Abstract: A method for balancing a spindle assembly for compensating for dynamic imbalance of the spindle assembly. The method uses a plurality of adjustable eccentric rings for dynamically balancing the spindle assembly. The plurality of eccentric rings are preassembled with the spindle assembly and the method includes the steps of measuring an imbalance of a combination of the spindle assembly and the eccentric rings preassembled with the spindle assembly and balancing the spindle assembly by adjusting the eccentric rings based upon a measured imbalance of the combination of the spindle assembly and the eccentric rings.

Abstract: A compliance mechanism for manipulating a control object by an end effector supported by a robotic arm. The robotic arm is supported by a combination of linear slides for two-axis freedom of movement. A locking arm is attached to the robotic arm and the locking arm is moveable between a locked and an unlocked position. The locking arm is biased in the locked position to restrict movement of the robotic arm along the two axes. A plunger extends adjacent the end effector. Upon engagement with an alignment feature associated with the control object, the plunger moves the locking arm from the locked to the unlocked position, thereby introducing compliance along the two axes manipulation of the control object.

Abstract: A head disc merge assembly for merging an actuator with a disc stack having a disc, the actuator assembly having a flexure supporting a data transducer head, the head disc merge assembly including a merge comb having a flexure support member to support the flexure away from the disc while positioning the data transducer bead on the disc. A merge comb inspection station is provided having a body with a certification slot. The merge comb is moved into engagement with the certification slot, and successful passage there through indicates that the merge comb has an acceptable clearance condition for continued use at the merge station, while an unsuccessful passage through the certification slot indicates that the merge comb has an unacceptable non-clearance condition, and the electrical continuity check circuit is activated to stop the merge station for replacement of the merge comb.

Abstract: A balancing system for a spindle assembly for compensating for dynamic imbalance of the spindle assembly. The spindle assembly includes a rotor rotatable about a shaft. The rotor includes a plurality of radially concentric channels supporting adjustable eccentric rings for dynamically balancing the spindle assembly. The spindle assembly is balanced by adjusting the balanced of eccentric rings assembled with the spindle assembly based upon a measured balance of the spindle assembly and the eccentric rings.

Abstract: A disc cassette delidder and feeder system that includes a frame supporting; a feed-in conveyor with a movable conveyor portion, a delidder assembly attached to a lid elevator, a caddy grip and rotate assembly secured to a caddy elevator, and a re-lid assembly portion of an out-feed conveyor. The feed-in conveyor advances a disc cassette with a caddy portion confining a disc to the delidder assembly, the delidder assembly removes a lid portion of the disc cassette, the caddy grip and rotate assembly secures and rotationally aligns the caddy portion for removal of the disc, the caddy elevator indexes the caddy portion to finally present the disc for removal from the caddy portion, and the re-lid assembly confines the caddy portion while the delidder assembly rejoins the lid portion to the caddy portion.

Abstract: A balancing system for a spindle assembly for compensating for dynamic imbalance of the spindle assembly. The spindle assembly includes a rotor rotatable about a shaft. The rotor includes a plurality of radially concentric channels supporting adjustable eccentric rings for dynamically balancing the spindle assembly. The spindle assembly is balanced by adjusting the balanced of eccentric rings assembled with the spindle assembly based upon a measured balance of the spindle assembly and the eccentric rings.

Abstract: A conveyor with flexible zone parameter control. A flexible zone conveyor includes a zone address interface coupled to a plurality of motors to configure at least one zone control unit or control zone to control a designated series of motors along a conveyor path to provide a flexible control zone adaptable for different applications. Control parameters for the control zone can be user inputted or automatically defined for flexible operating control.

Abstract: A balancing system for a spindle assembly for compensating for dynamic imbalance of the spindle assembly. The spindle assembly includes a rotor rotatable about a shaft. The rotor includes a plurality of radially concentric channels supporting adjustable eccentric rings for dynamically balancing the spindle assembly. The spindle assembly is balanced by adjusting the balanced of eccentric rings assembled with the spindle assembly based upon a measured balance of the spindle assembly and the eccentric rings.

Abstract: A head disc merge assembly for merging an actuator with a disc stack, the actuator assembly having a flexure supporting a data transducer head and the disc stack having a disc, the head disc merge assembly including a merge comb having a flexure support member to support the flexure at a predetermined elevation with respect to the disc while positioning the data transducer head on the disc. A merge comb inspection station is provided having an edge detector device for determining selected dimensional values of the merge comb, and a comparator determines whether the merge comb effects clearing engagement of the actuator with the disc stack prior to each merge cycle.

Abstract: A conveyor with flexible zone parameter control. A flexible zone conveyor includes a zone address interface coupled to a plurality of motors to configure at least one zone control unit or control zone to control a designated series of motors along a conveyor path to provide a flexible control zone adaptable for different applications. Control parameters for the control zone can be user inputted or automatically defined for flexible operating control.

Abstract: A compliance mechanism for manipulating a control object by an end effector supported by a robotic arm. The robotic arm is supported by a combination of linear slides for two-axis freedom of movement. A locking arm is attached to the robotic arm and the locking arm is moveable between a locked and an unlocked position. The locking arm is biased in the locked position to restrict movement of the robotic arm along the two axes. A plunger extends adjacent the end effector. Upon engagement with an alignment feature associated with the control object, the plunger moves the locking arm from the locked to the unlocked position, thereby introducing compliance along the two axes manipulation of the control object.

Abstract: Method and apparatus for forming and unloading a completed stack of articles. An assembly station includes a rotatable turret from which at least one stacker arm projects. The turret rotates to each of a number of article loading positions to sequentially load articles onto the arm in a desired order. The turret is then advanced to allow the articles to be concurrently unloaded from the stacker arm at an unloading position. In an automated disc drive manufacturing environment, the articles comprise respective numbers of magnetic recording discs and intervening disc spacers which are arranged into a disc/spacer stack as the stacker arm is advanced to a number of disc feeder and spacer feeder stations. The completed disc/spacer stack is then unloaded onto a spindle motor hub. Additional arms preferably project from the turret so that, as the turret rotates, multiple stacks are simultaneously formed and sequentially unloaded.

Abstract: An apparatus for use in assembling a disc storage system includes a modular input/output board. The modular input/output board includes at least one modular input board configured to receive sensor inputs from an assembly system and at least one modular output board configured to drive actuators of the assembly system. A header board is configured to transfer input signals from the modular input board and to transfer controller outputs to the modular output board.