Abstract: An overhead trim system for a motor vehicle has a mounting bracket coupled to an overhead area of the motor vehicle and an integrally formed trim member. The integrally formed trim member is configured to extend along a selected length of a perimeter of the overhead area and defines a hinge. The integrally formed trim member is coupled to the mounting bracket to define a cavity configured for receipt of an airbag module. The hinge in a first position is capable of retaining the airbag module within the cavity and in a second position is capable of enabling the airbag module to expand.

Abstract: An inflatable interior panel for a passenger vehicle includes a non-inflatable section, and an inflatable section having a peripheral portion adjacent the non-inflatable section. The inflatable section is isolated from the non-inflatable section wherein the inflatable section is not in fluid communication with the non-inflatable section. The inflatable section includes a base wall including a slack material section enabling inflation of the inflatable section, and an inboard wall connected to the base wall to define an interior of the inflatable section. When the interior is pressurized the inboard wall is moved away from the base wall to an extended position with respect to the relatively stationary non-inflatable section.

Abstract: An overhead trim system for a motor vehicle has a mounting bracket coupled to an overhead area of the motor vehicle and an integrally formed trim member. The integrally formed trim member is configured to extend along a selected length of a perimeter of the overhead area and defines a hinge. The integrally formed trim member is coupled to the mounting bracket to define a cavity configured for receipt of an airbag module. The hinge in a first position is capable of retaining the airbag module within the cavity and in a second position is capable of enabling the airbag module to expand.

Abstract: An inflatable interior panel for a passenger vehicle includes a non-inflatable section, and an inflatable section having a peripheral portion adjacent the non-inflatable section. The inflatable section is isolated from the non-inflatable section wherein the inflatable section is not in fluid communication with the non-inflatable section. The inflatable section includes a base wall including a slack material section enabling inflation of the inflatable section, and an inboard wall connected to the base wall to define an interior of the inflatable section. When the interior is pressurized the inboard wall is moved away from the base wall to an extended position with respect to the relatively stationary non-inflatable section.

Abstract: An air bag module which includes a panel member having an integral reaction canister having a plurality of reaction walls and a manifold assembly having a manifold. The manifold includes at least one deployment door retaining channel and is operable for retaining an air bag cushion, an inflator, and a deployment door. The deployment door includes at least one retaining bead and a trim portion which are separated by a pliant spacing leg. As the reaction canister is incorporated into the panel member, the need for a separate reaction canister component is eliminated, thereby reducing cost, weight and overall size of the air bag module and allowing the manifold assembly to be used across a wider range of vehicles. The retaining bead and spacing leg flexibly couple the cover door to the manifold and allow the cover door to be repositioned during installation of the manifold assembly into the panel member so as to eliminate gaps, puckering and other defects in the appearance or the vehicle interior.

Abstract: An air bag module mounted in an instrument panel has an air bag adapted to deploy through an opening in the instrument panel. The air bag module comprises a canister adapted to contain the air bag, and a door extending across the open rear of the canister. The door closes the opening in the instrument panel but is adapted to open when the air bag deploys. The canister is attached to vehicle support structure and the door is attached to the instrument panel. The door and canister are connected together by upper and lower beads on the door received in upper and lower channels on the canister. The beads have a floating fit in the channels. Accordingly, the canister can be rigidly attached to the vehicle support structure and yet there is enough float to allow the door to be secured in proper position to the instrument panel. As a result, the fit and finish of the door in the opening can be virtually perfect.