Abstract: The invention includes methods for forming a retreaded tire and treads there for. Particular embodiments of such methods include providing a tire carcass configured to receive a tire tread along an annular tread-receiving area and a pre-formed tread comprising a tread body and a submerged void arranged along a bottom side of the tread and extending into the tread thickness to a top end located below the top side of the tread, the submerged void having a length and an opening arranged along the bottom side when the tread is in an uninstalled configuration, where the opening of the submerged void extends in a direction of the submerged groove length along an alternating, non-linear path. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass and comprising uncured bonding material.

Abstract: This disclosure includes methods and apparatus for forming a non-pneumatic tire carcass comprising an inner hub, an outer band, and a plurality of spokes. The method includes arranging the inner hub, the plurality of spokes, and the outer band to form a curing assembly arranged in a first arrangement within a forming apparatus, where the inner hub is arranged concentrically within a radially inner annular side of the outer band and the plurality of spokes are arranged between the outer band and the inner hub. The plurality of spokes are forced in opposite radial directions from the first arrangement and to a second arrangement, where each spoke of the plurality of spokes is forced in a curing position against the inner hub and towards the outer band in a curing arrangement. The plurality of spokes are then cured to each of the inner hub and outer band.

Abstract: A tread for bonding to a tire carcass to form a retreaded tire having a length, a width, a top side and a bottom side. The tread also includes a central portion and a pair of wing portions extending laterally from the central portions. The top sides of each wing portion include one or more discontinuities having a longitudinal component and configured to resist deflection when subjected to a force from the bottom side and to deflect downwardly when subjected to a force from the top side. In particular embodiments, the one or more discontinuities are arranged within each wing portion are arranged within a thickened portion of each wing portion.

Abstract: A tread support device (10) for a retread process is provided that has a first support roller (12) that rotates about a first support roller axis. A second support roller (16) is present that rotates about a second support roller axis. A third support roller (20) is also included that rotates about a third support roller axis. The first support roller (10), the second support roller (12), and the third support roller (20) all support a tread (24). Also in the tread support device (10), the first support roller axis, the second support roller axis, and the third support roller axis are arranged with respect to one another so as to be located on a circumference of a circle (32).

Abstract: The invention includes methods for forming a retreaded tire and treads there for. Particular embodiments of such methods include providing a tire carcass configured to receive a tire tread along an annular tread-receiving area and a pre-formed tread comprising a tread body and a submerged void arranged along a bottom side of the tread and extending into the tread thickness to a top end located below the top side of the tread, the submerged void having a length and an opening arranged along the bottom side when the tread is in an uninstalled configuration, where the opening of the submerged void extends in a direction of the submerged groove length along an alternating, non-linear path. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass and comprising uncured bonding material.

Abstract: The invention includes methods for forming a retreaded tire and treads there for. Particular embodiments of such methods include providing a tire carcass configured to receive a tire tread along an annular tread-receiving area and a pre-formed tread comprising a tread body and a submerged void arranged along a bottom side of the tread and extending into the tread thickness to a top end located below the top side of the tread, the submerged void having a length and an opening arranged along the bottom side when the tread is in an uninstalled configuration, where the opening of the submerged void extends in a direction of the submerged groove length along an alternating, non-linear path. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass and comprising uncured bonding material.

Abstract: This disclosure includes methods and apparatus for forming a non-pneumatic tire carcass comprising an inner hub, an outer band, and a plurality of spokes. The method includes arranging the inner hub, the plurality of spokes, and the outer band to form a curing assembly arranged in a first arrangement within a forming apparatus, where the inner hub is arranged concentrically within a radially inner annular side of the outer band and the plurality of spokes are arranged between the outer band and the inner hub. The plurality of spokes are forced in opposite radial directions from the first arrangement and to a second arrangement, where each spoke of the plurality of spokes is forced in a curing position against the inner hub and towards the outer band in a curing arrangement. The plurality of spokes are then cured to each of the inner hub and outer band.

Abstract: A tread support device (10) for a retread process is provided that has a first support roller (12) that rotates about a first support roller axis. A second support roller (16) is present that rotates about a second support roller axis. A third support roller (20) is also included that rotates about a third support roller axis. The first support roller (10), the second support roller (12), and the third support roller (20) all support a tread (24). Also in the tread support device (10), the first support roller axis, the second support roller axis, and the third support roller axis are arranged with respect to one another so as to be located on a circumference of a circle (32).

Abstract: The invention includes methods for forming a retreaded tire, and treads there for. Particular embodiments of such methods provide a tire tread, the tire tread having a bottom side and a top side configured for engaging a ground surface, a thickness extending between the top side and the bottom side, and a pair of opposing lateral sides defining a width of the tread, the bottom side having one or more submerged voids extending from the bottom side into the tread thickness to form a tread pattern, the submerged voids having a depth less than the thickness and the top side being free of any exposed voids comprising a groove. Further steps include applying the tire tread to a tire carcass, curing the tire tread to the tire carcass, and forming one or more voids into the tread thickness the top side of the tread after the step of bonding.

Abstract: A tread for bonding to a tire carcass to form a retreaded tire having a length, a width, a top side and a bottom side. The tread also includes a central portion and a pair of wing portions extending laterally from the central portions. The top sides of each wing portion include one or more discontinuities having a longitudinal component and configured to resist deflection when subjected to a force from the bottom side and to deflect downwardly when subjected to a force from the top side. In particular embodiments, the one or more discontinuities are arranged within each wing portion are arranged within a thickened portion of each wing portion.

Abstract: The invention includes methods of forming a retreaded tire, and treads there for. Particular embodiments of such methods provide a tire carcass configured to receive the tire tread along an annular tread-receiving area and a pre-cured tire tread including a tread body and a detachable connector. The connector is arranged within a thickness of the tread between a top void portion and a bottom void portion and extending across a width of the top void portion and of the bottom void portion. The detachable connector is configured to separate from the tread upon application of a separation force. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass, bonding the tire tread to the tire carcass, and removing the detachable connector from the top void portion after the step of bonding.

Abstract: The present invention includes methods for forming a retreaded tire, which includes the steps of providing an annular tire carcass and providing a plurality of tread components each comprising an independent structure, which are then assembled to form an assembled tire tread. The tread is subsequently bonded to the tire carcass to form a retreaded tire, the tire tread being arranged along an outer circumference of the annular tire carcass with a bonding layer between the tire tread and the tire carcass, the bonding layer comprising an uncured elastomeric material being cured during the step of bonding. The tire tread is assembled such that the plurality of tread components are concurrently arranged around the outer circumference of the tire carcass to form a tire tread.

Abstract: Particular embodiments of the present invention include method of forming a retreaded tire. The method includes providing an unbonded retreaded tire, forming a degassing assembly by arranging a flexible degassing membrane around an outer circumference of the unbonded retreaded tire, placing the each of the one or more vacuum chambers under at least partial vacuum pressure, and performing a degassing operation by pressurizing a degassing chamber while each of the one or more vacuum chambers in the degassing assembly are at least under partial vacuum pressure. The method further includes disassembling the degassing assembly by separating the unbonded degassed tire from the flexible degassing membrane, and bonding the unbonded degassed tire to form a bonded retreaded tire by pressurizing a curing chamber and sufficiently heating the curing chamber to cure the bonding layer of the unbonded degassed tire. A tire made by a similar process is also disclosed.

Abstract: The invention includes methods for forming a retreaded tire and treads there for. Particular embodiments of such methods include providing a tire carcass configured to receive a tire tread along an annular tread-receiving area and a pre-formed tread comprising a tread body and a submerged void arranged along a bottom side of the tread and extending into the tread thickness to a top end located below the top side of the tread, the submerged void having a length and an opening arranged along the bottom side when the tread is in an uninstalled configuration, where the opening of the submerged void extends in a direction of the submerged groove length along an alternating, non-linear path. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass and comprising uncured bonding material.

Abstract: The invention includes methods of forming a retreaded tire, and treads there for. Particular embodiments of such methods provide a tire carcass configured to receive the tire tread along an annular tread-receiving area and a pre-cured tire tread including a tread body and a detachable connector. The connector is arranged within a thickness of the tread between a top void portion and a bottom void portion and extending across a width of the top void portion and of the bottom void portion. The detachable connector is configured to separate from the tread upon application of a separation force. Further steps include assembling a retreaded tire by arranging the tire tread atop a bonding layer arranged between the tire tread and the tire carcass, bonding the tire tread to the tire carcass, and removing the detachable connector from the top void portion after the step of bonding.

Abstract: The present invention include tire treads and methods of forming a retreaded tire, which includes the steps of providing an annular tire carcass configured for receiving a tread and providing a plurality of tread components each comprising an independent structure. The plurality of tread components are then assembled to form a tire tread, the tire tread having a thickness extending between a top side configured to engage a ground surface during tire operation and a bottom side configured for attachment to an annular tire carcass configured for receiving the tire tread. The assembled tread is bonded to the tire carcass to form a retreaded tire, the tire tread being arranged along an outer circumference of the annular tire carcass with a bonding layer between the tire tread and the tire carcass, where bonding layer includes an uncured elastomeric material being cured during the step of bonding.

Abstract: The present invention includes methods for forming a retreaded tire, which includes the steps of providing an annular tire carcass and providing a plurality of tread components each comprising an independent structure, which are then assembled to form an assembled tire tread. The tread is subsequently bonded to the tire carcass to form a retreaded tire, the tire tread being arranged along an outer circumference of the annular tire carcass with a bonding layer between the tire tread and the tire carcass, the bonding layer comprising an uncured elastomeric material being cured during the step of bonding. The tire tread is assembled such that the plurality of tread components are concurrently arranged around the outer circumference of the tire carcass to form a tire tread.

Abstract: The present invention includes methods for forming a retreaded tire. Steps include providing an annular tire carcass and providing a plurality of tread components each comprising an independent structure, which are assembled to form an assembled tire tread. The tread is subsequently bonded to the tire carcass to form a retreaded tire, the tire tread being arranged along an outer circumference of the annular tire carcass with a bonding layer between the tire tread and the tire carcass, the bonding layer comprising an uncured elastomeric material being cured during the step of bonding. The tire tread is assembled such that a bottom side of the tire tread is in removable attachment atop a base retention structure for subsequent application to the tire carcass.

Abstract: A tread for bonding to a tire carcass to form a retreaded tire having a length, a width, a top side and a bottom side. The tread also includes a central portion and a pair of wing portions extending laterally from the central portions. The top sides of each wing portion include one or more discontinuities having a longitudinal component and configured to resist deflection when subjected to a force from the bottom side and to deflect downwardly when subjected to a force from the top side. In particular embodiments, the one or more discontinuities are arranged within each wing portion are arranged within a thickened portion of each wing portion.

Abstract: The invention comprises a tire tread, and tire, and a method of forming a tire having the tire tread. Particular embodiments of the tire tread have a tread thickness bounded by a top side and a bottom side, and a groove extending into the tread thickness from the top side and terminating within the tread thickness at a groove bottom. A thickness of the tread extends from the groove bottom to a protruding portion of the bottom side of the tread below the groove bottom such that portions of the bottom side adjacent the protruding portion are recessed within the tread thickness. Such tire tread further includes a plurality of strengthening members forming protrusions extending into the groove from the groove bottom and from at least one side of the pair of opposing groove sides, the plurality of strengthening members being arranged along a length of the groove.