Patents by Inventor Michael William Coates

Michael William Coates has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10329701
    Abstract: A method of forming a nonwoven article comprising receiving fibrous material comprising thermoplastic fibers; processing the fibrous material to produce short fibers, wherein the processing step comprises granulation using at least one granulator with a screen; distributing the short fibers approximately evenly across an area to form a short fiber web, wherein the distributing step comprises a use of a recyclate spreader; heating the short fiber web to fuse the short fibers to form a nonwoven material; and forming a sheet of the nonwoven material.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: June 25, 2019
    Assignee: ZEPHYROS, INC.
    Inventors: Michael William Coates, Philip John Gibbons, John Cain
  • Patent number: 9868319
    Abstract: An in-tire sound absorber for a pneumatic wheel assembly including a wheel rim and a tire fitted to the wheel rim. The sound absorber is adapted to be located within a cavity defined by the wheel rim and the tire. The sound absorber comprises a first fibrous layer and a second fibrous layer. The second fibrous layer has a higher air flow resistance than the first fibrous layer. The first fibrous layer, the second fibrous layer, or both, is made from a non-woven fibrous web.
    Type: Grant
    Filed: February 4, 2016
    Date of Patent: January 16, 2018
    Assignee: ZEPHYROS, INC.
    Inventors: Marek Henryk Kierzkowski, Philip John Gibbons, Bruce Reginald Gascoigne, Michael William Coates
  • Publication number: 20170130377
    Abstract: A method of forming a nonwoven article comprising receiving fibrous material comprising thermoplastic fibers; processing the fibrous material to produce short fibers, wherein the processing step comprises granulation using at least one granulator with a screen; distributing the short fibers approximately evenly across an area to form a short fiber web, wherein the distributing step comprises a use of a recyclate spreader; heating the short fiber web to fuse the short fibers to form a nonwoven material; and forming a sheet of the nonwoven material.
    Type: Application
    Filed: January 13, 2017
    Publication date: May 11, 2017
    Inventors: Michael William Coates, Philip John Gibbons, John Cain
  • Patent number: 9623627
    Abstract: A sound absorbing material comprising a nonwoven fibrous acoustic insulation material and a flow resistive nonwoven facing, wherein the flow resistive nonwoven facing is bonded to the insulation material and has an air flow resistance of from about 600 to about 1800 Rayls and a surface mass of from about 20 to about 150 g/m2.
    Type: Grant
    Filed: January 26, 2015
    Date of Patent: April 18, 2017
    Assignee: ZEPHYROS, INC.
    Inventors: Michael William Coates, Marek Kierzkowski, Philip John Gibbons
  • Patent number: 9546439
    Abstract: A method of forming a nonwoven article comprising receiving fibrous material comprising thermoplastic fibers; processing the fibrous material to produce short fibers, wherein the processing step comprises granulation using at least one granulator with a screen; distributing the short fibers approximately evenly across an area to form a short fiber web, wherein the distributing step comprises a use of a recyclate spreader; heating the short fiber web to fuse the short fibers to form a nonwoven material; and forming a sheet of the nonwoven material.
    Type: Grant
    Filed: May 15, 2014
    Date of Patent: January 17, 2017
    Assignee: ZEPHYROS, INC.
    Inventors: Michael William Coates, Philip John Gibbons, John Cain
  • Publication number: 20160222561
    Abstract: A method of forming a nonwoven material, the method comprising: receiving fibrous material comprising thermoplastic fibers; processing the fibrous material to produce short fibers; adding the short fibers to a preformed web; and heating and optionally compressing the preformed web to form a nonwoven material.
    Type: Application
    Filed: April 1, 2016
    Publication date: August 4, 2016
    Inventors: Michael William Coates, Marek Henryk Kierzkowski, Philip John Gibbons, Alfred Johannas Eiden
  • Publication number: 20160159143
    Abstract: An in-tire sound absorber for a pneumatic wheel assembly including a wheel rim and a tire fitted to the wheel rim. The sound absorber is adapted to be located within a cavity defined by the wheel rim and the tire. The sound absorber comprises a first fibrous layer and a second fibrous layer. The second fibrous layer has a higher air flow resistance than the first fibrous layer. The first fibrous layer, the second fibrous layer, or both, is made from a non-woven fibrous web.
    Type: Application
    Filed: February 4, 2016
    Publication date: June 9, 2016
    Inventors: Marek Henryk Kierzkowski, Philip John Gibbons, Bruce Reginald Gascoigne, Michael William Coates
  • Patent number: 9315930
    Abstract: A method of forming a nonwoven material, the method comprising: receiving fibrous material comprising thermo-plastic fibers; processing the fibrous material to produce short fibers; adding the short fibers to a preformed web; and heating and optionally compressing the preformed web to form a nonwoven material.
    Type: Grant
    Filed: December 4, 2009
    Date of Patent: April 19, 2016
    Assignee: Zephyros, Inc.
    Inventors: Michael William Coates, Marek Henryk Kierzkowski, Philip John Gibbons, Alfred Johannas Eiden
  • Patent number: 9278586
    Abstract: An in-tire sound absorber for a pneumatic wheel assembly including a wheel rim and a tire fitted to the wheel rim. The sound absorber comprises a first fibrous layer and a second fibrous layer with a higher air flow resistance than the first layer. The sound absorber is configured to fit around the wheel rim with the first layer in contact with a surface of the wheel rim and extending substantially between the second layer and the wheel rim.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: March 8, 2016
    Assignee: Zephyros, Inc.
    Inventors: Marek Henryk Kierzkowski, Philip John Gibbons, Bruce Reginald Gascoigne, Michael William Coates
  • Publication number: 20150330001
    Abstract: A method of forming a nonwoven article comprising receiving fibrous material comprising thermoplastic fibers; processing the fibrous material to produce short fibers, wherein the processing step comprises granulation using at least one granulator with a screen; distributing the short fibers approximately evenly across an area to form a short fiber web, wherein the distributing step comprises a use of a recyclate spreader; heating the short fiber web to fuse the short fibers to form a nonwoven material; and forming a sheet of the nonwoven material.
    Type: Application
    Filed: May 15, 2014
    Publication date: November 19, 2015
    Inventors: Michael William Coates, Philip John Gibbons, John Cain
  • Patent number: 9151040
    Abstract: A tape material comprising: a thin flexible substrate; and a pressure sensitive adhesive (PSA) substance carried on a single side of the substrate, the PSA substance being provided in an intermittent pattern along a length of the substrate.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: October 6, 2015
    Assignee: Zephyros, Inc.
    Inventors: Michael William Coates, Philip John Gibbons
  • Patent number: 9033101
    Abstract: Described embodiments relate to a method of manufacturing a sound absorption material. The method comprises: forming a low density fibrous web to act as porous bulk absorber, the fibrous web containing a proportion of bi-components fibers, each bi-component fiber having a core material and a sheath material around the core material; applying a thin facing later to the low density fibrous web, wherein the facing layer is adhesively compatible with the sheath material; heating the fibrous web to a temperature sufficient to soften the sheath material of at least some of the bi-component fibers; and pressing the facing layer and fibrous web together under low pressure such that at least part of the facing layer contacts the softened sheath material of at least some of the bi-component fibers to form an adhesive bond between the facing layer and the fibrous web.
    Type: Grant
    Filed: December 28, 2012
    Date of Patent: May 19, 2015
    Assignee: ZEPHYROS, INC.
    Inventors: Michael William Coates, Marek Henryk Kierzkowski, Philip John Gibbons
  • Publication number: 20150129355
    Abstract: A sound absorbing material comprising a nonwoven fibrous acoustic insulation material and a flow resistive nonwoven facing, wherein the flow resistive nonwoven facing is bonded to the insulation material and has an air flow resistance of from about 600 to about 1800 Rayls and a surface mass of from about 20 to about 150 g/m2.
    Type: Application
    Filed: January 26, 2015
    Publication date: May 14, 2015
    Inventors: Michael William Coates, Marek Kierzkowski, Philip John Gibbons
  • Patent number: 8950549
    Abstract: A sound absorbing material comprising a nonwoven fibrous acoustic insulation material and a flow resistive non-woven facing, wherein the flow resistive nonwoven facing is bonded to the insulation material and has an air flow resistance of from about 600 to about 1800 Rayls and a surface mass of from about 20 to about 150 g/m2.
    Type: Grant
    Filed: August 29, 2013
    Date of Patent: February 10, 2015
    Assignee: Zephyros, Inc.
    Inventors: Michael William Coates, Marek Kierzkowski, Philip John Gibbons
  • Publication number: 20140014439
    Abstract: A sound absorbing material comprising a nonwoven fibrous acoustic insulation material and a flow resistive non-woven facing, wherein the flow resistive nonwoven facing is bonded to the insulation material and has an air flow resistance of from about 600 to about 1800 Rayls and a surface mass of from about 20 to about 150 g/m2.
    Type: Application
    Filed: August 29, 2013
    Publication date: January 16, 2014
    Inventors: Michael William Coates, Marek Kierzkowski, Philip John Gibbons
  • Patent number: 8534419
    Abstract: A sound absorbing material comprising a nonwoven fibrous acoustic insulation material and a flow resistive non-woven facing, wherein the flow resistive nonwoven facing is bonded to the insulation material and has an air flow resistance of from about 600 to about 1800 Rayls and a surface mass of from about 20 to about 150 g/m2.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: September 17, 2013
    Assignee: Zephyros, Inc.
    Inventors: Michael William Coates, Marek Kierzkowski, Philip John Gibbons
  • Patent number: 8365862
    Abstract: Described embodiments relate to a method of manufacturing a sound absorption material. The method comprises: forming a low density fibrous web to act as a porous bulk absorber, the fibrous web containing a proportion of bi-component fibers, each bi-component fiber having a core material and a sheath material around the core material, the sheath material having a lower melting point than the core material; applying a thin facing layer to the low density fibrous web, wherein the facing layer is adhesively compatible with the sheath material; heating the fibrous web to a temperature sufficient to soften the sheath material of at least some of the bi-component fibers; and pressing the facing layer and fibrous web together under low pressure such that at least part of the facing layer contacts the softened sheath material of at least some of the bi-component fibers to form an adhesive bond between the facing layer and the fibrous web.
    Type: Grant
    Filed: December 9, 2008
    Date of Patent: February 5, 2013
    Assignee: ZEPHYROS, Inc.
    Inventors: Michael William Coates, Marek Henryk Kierzkowski, Philip John Gibbons
  • Publication number: 20120058289
    Abstract: A tape material comprising: a thin flexible substrate; and a pressure sensitive adhesive (PSA) substance carried on a single side of the substrate, the PSA substance being provided in an intermittent pattern along a length of the substrate.
    Type: Application
    Filed: October 16, 2009
    Publication date: March 8, 2012
    Applicant: Eman8 Pty Ltd
    Inventors: Michael William Coates, Philip John Gibbons
  • Publication number: 20120024626
    Abstract: A sound absorbing material comprising a nonwoven fibrous acoustic insulation material and a flow resistive non-woven facing, wherein the flow resistive nonwoven facing is bonded to the insulation material and has an air flow resistance of from about 600 to about 1800 Rayls and a surface mass of from about 20 to about 150 g/m2.
    Type: Application
    Filed: October 16, 2009
    Publication date: February 2, 2012
    Applicant: Eman8 Pty Ltd
    Inventors: Michael William Coates, Marek Kierzkowski, Philip John Gibbons
  • Publication number: 20110293911
    Abstract: A method of forming a nonwoven material, the method comprising: receiving fibrous material comprising thermo-plastic fibers; processing the fibrous material to produce short fibers; adding the short fibers to a preformed web; and heating and optionally compressing the preformed web to form a nonwoven material.
    Type: Application
    Filed: December 4, 2009
    Publication date: December 1, 2011
    Applicant: Eman8 Pty Ltd.
    Inventors: Michael William Coates, Marek Henryk Kierzkowski, Philip John Gibbons, Alfred Johannas Eiden