Abstract: A process of producing active material for an electrode of an electrochemical cell includes providing lithium-intercalating carbon particles having an average particle size of 1 ?m to 100 ?m as component 1, providing silicon particles having an average particle size of 5 nm to 500 nm as component 2, providing a polymer or polymer precursor which can be pyrolyzed to form amorphous carbon and is selected from the group consisting of epoxy resin, polyurethane resin and polyester resin, as component 3, mixing components 1 to 3 in to a mixture and heat treating the mixture substantially in the absence of atmospheric oxygen at a temperature at which the pyrolyzable polymer or the pyrolyzable polymer precursor decomposes to form amorphous carbon.

Abstract: A process of producing active material for an electrode of an electrochemical cell includes a buildup step A in which a pulverulent composite composed of lithium-intercalating carbon particles as component 1, silicon particles as component 2 and a polymer that can be pyrolyzed to form amorphous carbon as component 3 is formed, and a pyrolysis step B in which the composite is heat treated in the absence of atmospheric oxygen at a temperature at which the pyrolyzable polymer decomposes to form amorphous carbon, wherein the lithium-intercalating carbon particles are transferred in the buildup step A into a fluidized-bed reactor and coated with a shell composed of the polymer and the silicon particles to effect direct formation of the pulverulent composite, and the polymer that can be pyrolyzed to form amorphous carbon or a corresponding polymer precursor and/or the silicon particles are fed into the fluidized-bed-reactor as solution or suspension.

Abstract: A process of producing active material for an electrode of an electrochemical cell includes providing lithium-intercalating carbon particles having an average particle size of 1 ?m to 100 ?m as component 1, providing silicon particles having an average particle size of 5 nm to 500 nm as component 2, providing a polymer or polymer precursor which can be pyrolyzed to form amorphous carbon and is selected from the group consisting of epoxy resin, polyurethane resin and polyester resin, as component 3, mixing components 1 to 3 in to a mixture and heat treating the mixture substatually in the absence of atmospheric oxygen at a temperature at which the pyrolyzable polymer or the pyrolyzable polymer precursor decomposes to form amorphous carbon.