Patents by Inventor Michel Faral

Michel Faral has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9873931
    Abstract: A hot-rolled austenitic iron/carbon/manganese steel sheet is provided. The strength of which is greater than 900 MPa, the product (strength (in MPa)×elongation at fracture (in %)) of which is greater than 45000 and the chemical composition of which includes, the contents being expressed by weight 0.5%?C?0.7%, 17%?Mn?24%, Si?3%, Al?0.050%, S?0.030%, P?0.080% and N?0.1%. A remainder of the composition includes iron and inevitable impurities resulting from the smelting. A recrystallized fraction of the structure of the steel is greater than 75%, a surface fraction of precipitated carbides of the steel is less than 1.5% and a mean grain size of the steel is less than 18 microns. A reinforcing element is also provided.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: January 23, 2018
    Assignee: ArcelorMittal
    Inventors: Mohamed Bouzekri, Michel Faral, Colin Scott
  • Publication number: 20150078955
    Abstract: A hot-rolled austenitic iron/carbon/manganese steel sheet is provided. The strength of which is greater than 900 MPa, the product (strength (in MPa)×elongation at fracture (in %)) of which is greater than 45000 and the chemical composition of which includes, the contents being expressed by weight 0.5%?C?0.7%, 17%?Mn?24%, Si?3%, Al?0.050%, S?0.030%, P?0.080% and N?0.1%. A remainder of the composition includes iron and inevitable impurities resulting from the smelting. A recrystallized fraction of the structure of the steel is greater than 75%, a surface fraction of precipitated carbides of the steel is less than 1.5% and a mean grain size of the steel is less than 18 microns. A reinforcing element is also provided.
    Type: Application
    Filed: November 25, 2014
    Publication date: March 19, 2015
    Inventors: Mohamed BOUZEKRI, Michel FARAL, Colin SCOTT
  • Publication number: 20150078954
    Abstract: A cold-rolled austenitic iron/carbon/manganese steel sheet is provided. The strength of which is greater than 950 MPa, the product (strength (in MPa)×elongation at fracture (in %)) of which is greater than 45000 and the chemical composition of which includes, the contents being expressed by weight 0.5%?C?0.7%, 17%?Mn?24%, Si?3%, Al?0.050%, S?0.030%, P?0.080% and N?0.1%. A remainder of the composition includes iron and inevitable impurities resulting from the smelting. A recrystallized fraction of the structure of the steel is greater than 75%, a surface fraction of precipitated carbides of the steel is less than 1.5% and a mean grain size of the steel is less than 6 microns. A reinforcing element is also provided.
    Type: Application
    Filed: November 25, 2014
    Publication date: March 19, 2015
    Inventors: Mohamed BOUZEKRI, Michel FARAL, Colin SCOTT
  • Patent number: 8926772
    Abstract: The invention relates to a hot rolled sheet which is made from austenitic iron/carbon/manganese steel and which has a resistance of greater than 900 MPa, whereby: resistance (MPa) x elongation at rupture (%) is greater than 45000. The chemical composition of the inventive sheet comprises the following concentrations expressed as weight: 0.5%=C=0.7%, 17%=Mn=24%, Si=3%, Al=0.05%, S=0.03%, P=0.08%, N=0.1% and, optionally, one or more elements such as Cr=1%, Mo=0.4%, Ni=1%, Ti=0.5%, Nb=0.5%, V=0.5%, Cu=5%, Cu=5%, the rest of the composition comprising iron and impurities resulting from production. According to the invention, the recrystallised fraction of the steel is greater than 75% and the surface fraction of precipitated carbides of the steel is less than 1.5%, the average grain size of the steel being less than 18 micrometers.
    Type: Grant
    Filed: July 8, 2004
    Date of Patent: January 6, 2015
    Assignee: Usinor
    Inventors: Mohamed Bouzekri, Michel Faral, Colin Scott
  • Publication number: 20080257456
    Abstract: The invention relates to a method for producing a siderurgical product made of carbon steel having a high copper content, according to which:—a liquid steel having the composition: 0.0005% 1%; 0.5 Cu 10%; 0 Mn 2%; 0 Si 5% 0 Ti 0.5%; 0 Nb 0.5%; 0 Ni 5%; 0 Al 2%, the remainder being iron and impurities, is produced;—said liquid steel is poured directly in the form of a thin strip having a thickness of no more than 10 mm;—the strip is subjected to forced cooling and/or is surrounded by a non-oxidizing atmosphere while having a temperature of more than 1000? C;—said thin strip is hot rolled at a reduction rate of at least 10%, the temperature at the end of the rolling process being such that all of the copper is still in a solid solution in the ferrite and/or austenite matrix;—and the strip is coiled. The invention also relates to a siderurgical product obtained according to said method.
    Type: Application
    Filed: April 28, 2008
    Publication date: October 23, 2008
    Inventors: Nicholas GUELTON, Michel Faral, Jean-Pierre Birat, Catherine Juckum
  • Patent number: 7425240
    Abstract: The invention relates to a method for producing a siderurgical product made of carbon steel having a high copper content, according to which: —a liquid steel having the composition: 0.0005%?1%; 0.5?Cu?10%; 0?Mn?2%; 0?Si?5% 0?Ti?0.5%; 0?Nb?0.5%; 0?Ni?5%; 0?Al?2%, the remainder being iron and impurities, is produced;—said liquid steel is poured directly in the form of a thin strip having a thickness of no more than 10 mm;—the strip is subjected to forced cooling and/or is surrounded by a non-oxidizing atmosphere while having a temperature of more than 1000? C.; —said thin strip is hot rolled at a reduction rate of at least 10%, the temperature at the end of the rolling process being such that all of the copper is still in a solid solution in the ferrite and/or austenite matrix;—and the strip is coiled. The invention also relates to a siderurgical product obtained according to said method.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: September 16, 2008
    Assignee: Usinor
    Inventors: Nicolas Guelton, Michel Faral, Jean-Pierre Birat, Catherine Juckum
  • Patent number: 7374623
    Abstract: A metallurgical product, made of carbon steel and to be galvanized, which is in the form of a strip or of a sheet obtained from a continuously cast intermediate product having the following composition by weight: 0.0005%?C?0.15%; 0.08%?Mn?2%; Si?0.040%; Altotal?0.010%; Alsoluable?0.004%; 0.0050%?Ototal?0.0500%; P?0.20%; S?0.10%; each of Cu, Cr, Ni, Mo, W, Co?1%; each of Ti, Nb, V, Zr?0.5%; each of Sn, Sb, As?0.1%; B?0.1%; N?0.0400%; and the remainder being iron and impurities. Also, a process for obtaining a metallurgical intermediate product, which includes: producing in a ladle a liquid steel the composition of which is as above, and in which the dissolved oxygen content is maintained between 0.0050 and 0.0500% by the establishment of a chemical equilibrium between the metal and the ladle slag; and casting the steel on a continuous casting machine.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: May 20, 2008
    Assignee: USINOR
    Inventors: Christian Marchionni, Yann Le Papillon, Alain Leclercq, Michel Faral, Jean-Michel Damasse, Philippe Rocabois
  • Publication number: 20060278309
    Abstract: The invention relates to a hot rolled sheet which is made from austenitic iron/carbon/manganese steel and which has a resistance of greater than 900 MPa, whereby: resistance (MPa) x elongation at rupture (%) is greater than 45000. The chemical composition of the inventive sheet comprises the following concentrations expressed as weight: 0.5%=C=0.7%, 17%=Mn=24%, Si=3%, Al=0.05%, S=0.03%, P=0.08%, N=0.1% and, optionally, one or more elements such as Cr=1%, Mo=0.4%, Ni=1%, Ti=0.5%, Nb=0.5%, V=0.5%, Cu=5%, Cu=5%, the rest of the composition comprising iron and impurities resulting from production. According to the invention, the recrystallised fraction of the steel is greater than 75% and the surface fraction of precipitated carbides of the steel is less than 1.5%, the average grain size of the steel being less than 18 micrometers.
    Type: Application
    Filed: July 8, 2004
    Publication date: December 14, 2006
    Inventors: Mohamed Bouzekri, Michel Faral, Colin Scott
  • Publication number: 20060169373
    Abstract: The invention relates to a method for continuous direct casting of a metal strip, whereby said strip is cast by solidification of liquid metal in an ingot mould with cooled moving walls and a hot rolling of said strip is carried out in line, characterised in that a product is applied to the surface of the strip on exit from the ingot, which leaves a layer of lubricant on the surface when the strip is hot rolled and which causes a gas to be given off which contributes to the protection of said surface from oxidation. The invention further relates to a continuous direct casting plant for a thin metal strip, of the type comprising an ingot mould with moving cooled walls, where the solidification of said strip takes place and an in-line hot rolling unit for said solidified strip, characterised in comprising means for application of a product to the surface of said strip at the exit from the ingot, which leaves a layer of lubricant on the surface at the entry to the hot rolling unit.
    Type: Application
    Filed: June 8, 2004
    Publication date: August 3, 2006
    Inventors: Anne Dez, Pascal Masson, Michel Faral, Jean-Michel Reyter, Giorgio Porcu, Jean-Michel Damasse
  • Publication number: 20050028898
    Abstract: The invention relates to a method for producing a siderurgical product made of carbon steel having a high copper content, according to which:—a liquid steel having the composition: 0.0005%?1%; O.5?Cu?10%; 0?Mn?2%; 0?Si?5% 0?Ti?0.5%; 0?Nb?0.5%; 0?Ni?5%; 0?Al?2%, the remainder being iron and impurities, is produced;—said liquid steel is poured directly in the form of a thin strip having a thickness of no more than 10 mm;—the strip is subjected to forced cooling and/or is surrounded by a non-oxidizing atmosphere while having a temperature of more than 1000? C.;—said thin strip is hot rolled at a reduction rate of at least 10%, the temperature at the end of the rolling process being such that all of the copper is still in a solid solution in the ferrite and/or austenite matrix;—and the strip is coiled. The invention also relates to a siderurgical product obtained according to said method.
    Type: Application
    Filed: January 13, 2003
    Publication date: February 10, 2005
    Applicant: Usinor
    Inventors: Nicolas Guelton, Michel Faral, Jean-Pierre Birat, Catherine Juckum
  • Patent number: 6852180
    Abstract: The invention relates to the iron and steel industry. More specifically, the invention describes the manufacture of steel strip intended to be converted into thin packaging, such as for drinks and preserved food.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: February 8, 2005
    Assignee: Usinor
    Inventors: Michel Faral, Michel Guttmann, Jean-Hubert Schmitt, Catherine Juckum, Helene Regle
  • Patent number: 6679313
    Abstract: A process for manufacturing carbon-steel strip having a thickness of less than or equal to 10 mm directly from liquid steel, by casting said liquid steel between the lateral surfaces, made of copper or copper alloy, of two internally cooled rotating horizontal rolls.
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: January 20, 2004
    Assignee: Sollac
    Inventors: François Poirier, Françoise Commarieu, Christian Marchionni, Patrice Vicente, Michel Faral, Jacques Selaries
  • Publication number: 20030116232
    Abstract: A metallurgical product, made of carbon steel and to be galvanized, which is in the form of a strip or of a sheet obtained from a continuously cast intermediate product having the following composition by weight: 0.0005%≦C≦0.15%; 0.08%≦Mn≦2%; Si≦0.040%; Altotal≦0.010%; Alsoluble≦0.004%; 0.0050%≦Ototal≦0.0500%; P≦0.20%; S≦0.10%; each of Cu, Cr, Ni, Mo, W, Co≦1%; each of Ti, Nb, V, Zr≦0.5%; each of Sn, Sb, As≦0.1%; B≦0.1%; N≦0.0400%; and the remainder being iron and impurities. Also, a process for obtaining a metallurgical intermediate product, which includes: producing in a ladle a liquid steel the composition of which is as above, and in which the dissolved oxygen content is maintained between 0.0050 and 0.0500% by the establishment of a chemical equilibrium between the metal and the ladle slag; and casting said steel on a continuous casting machine.
    Type: Application
    Filed: December 20, 2002
    Publication date: June 26, 2003
    Applicant: USINOR
    Inventors: Christian Marchionni, Yann Le Papillon, Alain Leclercq, Michel Faral, Jean-Michel Damasse, Philippe Rocabois
  • Publication number: 20030029599
    Abstract: The invention relates to a process for manufacturing carbon-steel strip having a thickness of less than or equal to 10 mm directly from liquid steel, by casting said liquid steel between the lateral surfaces, made of copper or copper alloy, of two internally cooled rotating horizontal rolls. Apparatus. Product produced.
    Type: Application
    Filed: October 9, 2002
    Publication date: February 13, 2003
    Applicant: SOLLAC
    Inventors: Francois Poirier, Francoise Commarieu, Christian Marchionni, Patrice Vicente, Michel Faral, Jacques Selaries
  • Patent number: 6491089
    Abstract: A process for manufacturing carbon-steel strip having a thickness of less than or equal to 10 mm directly from liquid steel, by casting said liquid steel between the lateral surfaces, made of copper or copper alloy, of two internally cooled rotating horizontal rolls.
    Type: Grant
    Filed: March 20, 2000
    Date of Patent: December 10, 2002
    Assignee: Sollac
    Inventors: François Poirier, Françoise Commarieu, Christian Marchionni, Patrice Vicente, Michel Faral, Jacques Selaries
  • Patent number: 6358338
    Abstract: The invention relates to a process for producing strip made of an iron-carbon-manganese alloy, in which: a thin strip, having a thickness of 1.5 to 10 mm, is cast directly on a casting machine from a liquid metal of composition, in percentages by weight: C ranging between 0.001 and 1.6%; Mn ranging between 6 and 30%; Ni≦10% with (Mn+Ni) ranging between 16 and 30%; Si≦2.5%; Al≦6%; Cr≦10%; (P+Sn+Sb+As)≦0.2%; (S+Se+Te)≦0.5%; (V+Ti+Nb+B+Zr+rare earths)≦3%; (Mo+W)≦0.5%; N≦0.3%; Cu≦5%, the balance being iron and impurities resulting from the smelting; the said strip is cold rolled with a reduction ratio ranging between 10 and 90% in one or more steps; and the said strip undergoes recrystallization annealing. The invention also relates to a strip that can be produced by this process.
    Type: Grant
    Filed: July 7, 2000
    Date of Patent: March 19, 2002
    Assignee: Usinor
    Inventors: Nicolas Guelton, Michel Faral, Odile Faral
  • Patent number: 6328826
    Abstract: The invention provides a method of fabricating “TRIP” steel in the form of thin strip, wherein: a strip from 1.5 to 10 mm thick, preferably from 1 to 5 mm thick, is cast directly from liquid steel having the composition (in weight percent) C % from 0.05 to 0.25, (Mn+Cu+Ni) % from 0.5 to 3, (Si+Al) % from 0.1 to 4, (P+Sn+As+Sb) % not greater than 0.1, (Ti+Nb+V+Zr+rare earths) % less than 0.3, Cr % less than 1, Mo % less than 1, V % less than 1, the remainder being iron and manufacturing impurities; said strip is hot rolled on-line in one or more passes at a temperature higher than the Ar3 temperature of said steel and with a reduction ratio from 25 to 70%; first forced cooling of said strip is carried out at a cooling rate from 5 to 100° C./s; the strip remains at temperatures from 550 to 400° C.
    Type: Grant
    Filed: July 21, 2000
    Date of Patent: December 11, 2001
    Assignee: Usinor
    Inventors: Thierry Iung, Odile Faral, Michel Faral, Michel Babbit, Christophe Issartel
  • Publication number: 20010045246
    Abstract: Iron/nickel alloy having a low coefficient of expansion, the chemical composition of which comprises iron, nickel, manganese, silicon, calcium, magnesium, less than 0.005% of aluminum, less than 0.001% of sulfur, less than 0.01% of oxygen, less than 0.005% of nitrogen, and less than 0.
    Type: Application
    Filed: July 30, 2001
    Publication date: November 29, 2001
    Applicant: IMPHY S.A.
    Inventors: Jacques Baudry, Michel Faral, Jean-Francois Tiers
  • Patent number: 6290787
    Abstract: The subject for the invention is a process for manufacturing strip. The process includes casting directly from liquid metal a steel strip 1.5 to 10 mm in thickness, subjecting the cast steel strip, in the austenitic phase, to a first hot rolling operation in one or more steps at a temperature of between 950° C. and the Ar3 temperature of said strip with an overall reduction ratio of at least 10%, then subjecting the hot rolled strip, in the ferritic phase, to a second hot rolling operation in one or more steps at a temperature below 850° C., with an overall reduction ratio of at least 50% in the presence of a lubricant, so as to obtain a hot-rolled sheet with a thickness of less than or equal to 2 mm, and recrystallizing the hot rolled sheet at a temperature between 700 and 800° C. The composition of the steel strip comprises (in weight %): carbon less than 0.1%, manganese from 0.03 to 2%, silicon from 0 to 0.5%, phosphorus from 0 to 0.1%, boron from 0 to 0.002%, titanium from 0 to 0.
    Type: Grant
    Filed: June 19, 2000
    Date of Patent: September 18, 2001
    Assignee: Sollac
    Inventors: Michel Babbit, Michel Faral, Catherine Juckum, Hélène Regle
  • Patent number: 5643697
    Abstract: Shadow mask and process for manufacturing a shadow mask made of an iron/nickel alloy in which: a foil perforated with holes is provided, the foil is subjected to a heat treatment in order to obtain grains whose size, as defined by the ASTM standard, is greater than or equal to ASTM 7, the foil is formed in order to give it the shape of a shadow mask.
    Type: Grant
    Filed: December 22, 1995
    Date of Patent: July 1, 1997
    Assignee: Imphy S.A.
    Inventors: Jacques Baudry, Michel Faral, Jean-Francois Tiers