Patents by Inventor Michiaki Oda

Michiaki Oda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030000457
    Abstract: A cleaned pulling room installed with a plurality of single crystal pulling apparatuses, having a plurality of operation floors and supplied with clean air as a down flow from a ceiling or an upper position neighboring the ceiling, wherein at least three operation floors are provided depending on degrees of cleanness required for operations performed on each of the floors. Thus, there is provided a pulling room that can separate dusting operations such as operations of dismantlement and cleaning of the furnace body and structural members in the furnace body and operations requiring highly clean environment such as charging of raw material into the furnace body as preparation for starting running of the pulling apparatuses, and can secure safety of the operations even when the pulling apparatuses become larger.
    Type: Application
    Filed: July 19, 2002
    Publication date: January 2, 2003
    Inventors: Michiaki Oda, Kazuya Nakagawa, Hideaki Matsushima, Hidetoshi Seki, Toshiro Hayashi
  • Patent number: 6159283
    Abstract: Apparatus for measuring the mechanical strength of a neck portion of a silicon seed crystal used for growing a silicon crystal by the Czochralski method includes a seed chuck for holding the seed crystal of a test sample and an end of a wire hung from an upper hook. A crystal holder which holds the other end part of the test sample from below is tied to a lower hook with another wire to support the holder. The apparatus includes means for pulling the hook at a given rate, and measuring means for continuously measuring tensile load. Such apparatus and the method thereby provide accurate measurement of mechanical strength of the neck portion of the silicon seed crystal with good precision and reproducibility. A single crystal ingot is grown under conditions affording good balance of productivity and safety.
    Type: Grant
    Filed: March 12, 1999
    Date of Patent: December 12, 2000
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Isamu Harada, Michiaki Oda, Masaru Toyoshima, Toshinari Murai, Eiichi Iino
  • Patent number: 5902395
    Abstract: In a pulling apparatus operated according to the multi-pulling method or CCZ method, granular silicon material is first fed to a feed pipe from a feeder so as to form stagnation of the granular silicon material in the feed pipe. The feeding of the granular silicon material from the feeder to the feed pipe is repeatedly commenced and stopped so as to maintain the stagnation of the granular silicon material. The feed rate of the granular silicon material from the feeder to the feed pipe is increased with time until the feed of the silicon material is completed. This prevents abrasion of a coating or lining provided on the inner surface of the feeder and also prevents damage of the feeder.
    Type: Grant
    Filed: February 3, 1997
    Date of Patent: May 11, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Naoki Nagai, Isamu Harada, Chihiro Tashiro, Michiaki Oda
  • Patent number: 5900055
    Abstract: A silicon monocrystal is manufactured according to the continuously charged Czochralski method in which a double crucible is used which includes an outer crucible and an inner crucible which communicate with each other through pores. A dopant is charged to the silicon melt stored in the double crucible before commencing pulling of a silicon monocrystal such that the ratio of the dopant concentration of the silicon melt stored in the outer crucible to the dopant concentration of the silicon melt stored in the inner crucible becomes greater than an effective segregation coefficient of the dopant. The silicon monocrystal is then pulled while silicon material is charged to the silicon melt within the outer crucible, during which the dopant concentration ratio becomes equal to the effective segregation coefficient and then becomes smaller than the effective segregation coefficient.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: May 4, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Naoki Nagai, Koji Mizuishi, Michiaki Oda
  • Patent number: 5885365
    Abstract: A method for cleaning and drying crucibles for use in pulling single crystals by the Czochralski method after transportation of the crucibles, includes cleaning a crucible in a cleaning process; warming the crucible with pure water heated at a temperature of at least 50.degree. C.; and drying the warmed crucible under ambient conditions.
    Type: Grant
    Filed: March 12, 1997
    Date of Patent: March 23, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Shiniti Sugai, Kouzou Yokota, Tadashi Niwayama, Michiaki Oda, Shiniti Kon
  • Patent number: 5876496
    Abstract: A feeding reservoir 11 for intermittently or continuously feeding granular raw material into a pulling apparatus 1, a chamber 13 connected to the feeding reservoir 11 through a gate valve 12, a granular raw material supply section 15 by which the granular raw material is supplied to the chamber 13 through a gate valve 14 and a pressure adjustment means 20 which adjusts the inner pressure of the chamber 13 is provided, and the granular raw material is fed to the feeding reservoir 11 while maintaining the inner pressure of the feeding reservoir 11 as the same as the inner pressure of the single crystal pulling apparatus 1. This feeding method and structure makes it possible to feed an additional amount of granular raw material even during the continuous charging process and or the recharging process without interrupting the process and also to pull a heavy single crystal rod with a large diameter without increasing the capacity of the feeding reservoir.
    Type: Grant
    Filed: March 17, 1997
    Date of Patent: March 2, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Naoki Nagai, Chihiro Tashiro, Atsushi Ozaki, Michiaki Oda
  • Patent number: 5868835
    Abstract: A recharger system including a feeder and a feed conduit recharge polycrystalline silicon granules into a crucible after a run or operation of growing a single crystal silicon rod by the Czochralski method, thereby to prepare for a next run of crystal growing. The amount of holdup or backed-up supply of the silicon granules in the feed conduit is detected by a sensor provided on the feed conduit. A smooth and high-rate feed of the silicon granules is ensured by controlling the feed rate of the silicon granules from the feeder to the feed conduit and/or a descending velocity of the crucible by signals generated in the sensor as a function of the amount of the holdup or backed-up supply in the feed conduit.
    Type: Grant
    Filed: August 7, 1997
    Date of Patent: February 9, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Naoki Nagai, Michiaki Oda, Seiichiro Ohtsuka, Isamu Harada
  • Patent number: 5855232
    Abstract: An automatic metering/supplying apparatus is used for subdividing a granular silicon material. A cone member is placed on the upper opening portion of a drum, which contains the granular silicon material, so as to hold the drum. Subsequently, the drum is turned upside down by a rotary-type drum-inverting machine. Meanwhile, a quartz recharge tube into which the granular silicon material is to be discharged is placed on an electronic scale so as to measure the amount of the silicon material supplied to the quartz recharge tube. A valve control unit opens the valve to start the supply of the silicon material and closes the valve when the measured weight reaches a predetermined weight. Dust produced in the vicinity of the valve is sucked by a dust collection mechanism. The automatic metering/supplying apparatus can automate work for subdividing the granular silicon material contained in the drum. Further, collection of dust maintains the working environment clean.
    Type: Grant
    Filed: February 20, 1997
    Date of Patent: January 5, 1999
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Michiaki Oda, Shiniti Sugai, Chihiro Tashiro
  • Patent number: 5733368
    Abstract: In a method of manufacturing a silicon monocrystal using a continuous Czochralski method, a silicon monocrystal is pulled from a silicon melt in a crucible while a silicon material is fed to the crucible. Supply of the silicon material is suspended until the temperature distribution of the silicon melt becomes stable after initiation of a straight body forming process, and the supply of the silicon material is commenced when the temperature distribution of the silicon melt has become stable. The feed rate of the silicon material is gradually increased until the feed rate becomes equal to a solidification rate of the silicon melt after the supply of the silicon material has been commenced. This method prevents the silicon monocrystal from becoming a polycrystal during the manufacture thereof.
    Type: Grant
    Filed: February 20, 1997
    Date of Patent: March 31, 1998
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Naoki Nagai, Isamu Harada, Michiaki Oda
  • Patent number: 5690733
    Abstract: A recharger system including a feeder and a feed conduit recharge polycrystalline silicon granules into a crucible after a run or operation of growing a single crystal silicon rod by the Czochralski method, thereby to prepare for a next run of crystal growing. The amount of holdup or backed-up supply of the silicon granules in the feed conduit is detected by a sensor provided on the feed conduit. A smooth and high-rate feed of the silicon granules is ensured by controlling the feed rate of the silicon granules from the feeder to the feed conduit and/or a descending velocity of the crucible by signals generated in the sensor as a function of the amount of the holdup or backed-up supply in the feed conduit.
    Type: Grant
    Filed: November 9, 1995
    Date of Patent: November 25, 1997
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Naoki Nagai, Michiaki Oda, Seiichiro Ohtsuka, Isamu Harada
  • Patent number: 5419277
    Abstract: An apparatus for producing a semiconductor single-crystal grown by the Czochralski method includes a reference reflector disposed at the lower end of a gas rectifying tube, first and second optical systems disposed above the reference reflector for changing the direction of propagation of light from the horizontal to the vertical, and vice versa, a first position sensor composed of a first light source for emitting a light beam in a horizontal direction toward the first optical system, and a first photosensitive member which receives a reflection light reflected from the melt surface in a crucible, a second position sensor composed of a second light source for emitting a light beam in a horizontal direction toward the second optical system, and a second photosensitive member which receives a reflection light reflected from the reference reflector.
    Type: Grant
    Filed: February 4, 1994
    Date of Patent: May 30, 1995
    Assignee: Shin-Etsu Handotai Co. Ltd.
    Inventors: Masahiko Urano, Michiaki Oda
  • Patent number: 5330729
    Abstract: A single crystal pulling apparatus of the Czochralski method type wherein the cylindrical heater is supported not only by the two existing electrodes which are vertically shiftable but also by one or more vertical shafts, which may be electrodes or electrically insulated dummy electrodes; the vertical shafts are capable of shifting vertically in synchronism with the existing two electrodes, and are arranged in a manner such that the existing two electrodes and the vertical shafts are at regular intervals along the bottom circumference of the cylindrical heater.
    Type: Grant
    Filed: February 10, 1992
    Date of Patent: July 19, 1994
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Michiaki Oda, Koji Mizuishi
  • Patent number: 5254319
    Abstract: Aa single crystal pulling apparatus installed on a frame body further includes a second frame body which is founded independently from the main chamber to rigidly support the winder assembly, and a hermetical and flexible tube which is provided between the winder assembly and the pull chamber to prevent any stress and vibration from travelling from the winder assembly to the pull chamber and vice versa, while providing a communication passage between the winder assembly and the pull chamber.
    Type: Grant
    Filed: February 3, 1992
    Date of Patent: October 19, 1993
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Michiaki Oda, Koji Mizuishi
  • Patent number: 5106593
    Abstract: An apparatus for producing a single crystal grown by Czochralski method includes a winding drum disposed in a case for winding up and down a flexible pull wire, a power transmission mechanism for driving the winding drum, and a bearing unit for rotatably supporting the winding drum. The power transmission mechanism and the bearing unit are disposed outside the case and isolated from the furnace atmosphere surrounding the winding drum and the pull wire in the case. With this construction, metallic dust produced by abrasion from the power transmission mechanism and the bearing unit has no influence on the condition of the furnace atmosphere and hence the quality of a single crystal being pulled upwardly by the pull wire.
    Type: Grant
    Filed: December 21, 1990
    Date of Patent: April 21, 1992
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Koji Mizuishi, Michiaki Oda, Yasushi Nakamura, Seiichiro Ohtsuka, Atsushi Shiozawa, Fumio Yamada, Masahiro Mashimo, Tooru Ohara, Eizi Namiki
  • Patent number: 5089239
    Abstract: A single crystal pulling apparatus having a wire which is used to pull a crystal is provided with a novel wire vibration prevention mechanism. The wire vibration prevention mechanism includes wire restriction devices which restrict the movement of the wire to movement in the vertical direction. The wire restriction devices may be mechanically driven in the horizontal direction in order to center the pulled crystal. The wire restriction devices are driven by pneumatic air cylinders. Use of the wire vibration prevention mechanism avoids the formation of deformed growth of the pulled crystal and thus reduces the occurrence of dislocations in the pulled crystal.
    Type: Grant
    Filed: April 17, 1990
    Date of Patent: February 18, 1992
    Assignee: Shin-Etsu Handotai Company Limited
    Inventors: Koji Mizuishi, Isamu Harada, Yasushi Nakamura, Michiaki Oda, Seiichiro Ohtsuka, Yoshihiro Hirano, Masahiko Urano
  • Patent number: 5020775
    Abstract: An isolation valve used in a single crystal pulling apparatus, having a frame (11), a vertical passageway for communication between a main chamber and an upper pull chamber of the single crystal pulling apparatus, a shaft (13) capable of turning about its axis and reciprocating vertically, a lever (20) for turning the shaft, a drive means (18) for reciprocating the shaft (13), an arm (14) fixed to the shaft (13), a circular shutter (15) held by the arm (14) for closing and opening the vertical passageway, and a flange (9) defining a hole which communicates the passageway with the main chamber, wherein a cylindrical cavity is made in the bottom of the circular shutter (15); the flange (9) has a circular raised rim (9b) extending upward whose outer diameter is slightly smaller than the diameter of the cylindrical cavity of the shutter; and an endless circular seal means (17) is embedded partially in either the external vertical wall of the raised rim (9b) of the flange or the internal vertical wall of the shutt
    Type: Grant
    Filed: March 20, 1990
    Date of Patent: June 4, 1991
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Atsushi Iwasaki, Koji Mizuishi, Michiaki Oda