Patents by Inventor Michiharu Sakata

Michiharu Sakata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10399930
    Abstract: A manufacturing method of an isocyanate compound including obtaining a reaction solution containing an aldehyde compound by reacting a compound represented by Formula (a1) or (a2) with hydrogen and carbon monoxide in the presence of a metal compound of groups 8 to 10 and a phosphorus compound, neutralizing the reaction solution, purifying an aldehyde compound by distilling the neutralized reaction solution, reacting the aldehyde compound with ammonia and with hydrogen in the presence of a catalyst to obtain an amine compound; and reacting the amine compound with a carbonylating agent to obtain an isocyanate compound, wherein the phosphorus compound is represented by the Formula (R1O)3P, and the base compound is at least one selected from carbonate and hydrogen carbonate of metals of group I and carbonate and hydrogen carbonate of metals of group II, wherein the neutralizing the reaction solution is performed within a temperature range of 40° C. to 50° C.
    Type: Grant
    Filed: October 3, 2017
    Date of Patent: September 3, 2019
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Naoyuki Kakinuma, Masayuki Furuya, Michiharu Sakata, Koichi Tokunaga, Shigetoshi Kuma
  • Patent number: 10399929
    Abstract: A manufacturing method of an amine compound including obtaining a reaction solution containing an aldehyde compound by reacting a compound represented by Formula (a1) or (a2) with hydrogen and carbon monoxide in the presence of a metal compound of groups 8 to 10 and a phosphorus compound, neutralizing the reaction, purifying an aldehyde compound by distilling the neutralized reaction solution, and reacting the aldehyde compound with ammonia and with hydrogen in the presence of a catalyst to obtain an amine compound, wherein the phosphorus compound is represented by the Formula (R1O)3P, and the base compound is at least one selected from carbonate and hydrogen carbonate of metals of group I and carbonate and hydrogen carbonate of metals of group II, and wherein the neutralizing the reaction solution is performed within a temperature range of 40° C. to 50° C.
    Type: Grant
    Filed: October 3, 2017
    Date of Patent: September 3, 2019
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Naoyuki Kakinuma, Masayuki Furuya, Michiharu Sakata, Koichi Tokunaga, Shigetoshi Kuma
  • Publication number: 20180093944
    Abstract: A manufacturing method of an amine compound including obtaining a reaction solution containing an aldehyde compound by reacting a compound represented by Formula (a1) or (a2) with hydrogen and carbon monoxide in the presence of a metal compound of groups 8 to 10 and a phosphorus compound, neutralizing the reaction, purifying an aldehyde compound by distilling the neutralized reaction solution, and reacting the aldehyde compound with ammonia and with hydrogen in the presence of a catalyst to obtain an amine compound, wherein the phosphorus compound is represented by the Formula (R1O)3P, and the base compound is at least one selected from carbonate and hydrogen carbonate of metals of group I and carbonate and hydrogen carbonate of metals of group II, and wherein the neutralizing the reaction solution is performed within a temperature range of 40° C. to 50° C.
    Type: Application
    Filed: October 3, 2017
    Publication date: April 5, 2018
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Naoyuki KAKINUMA, Masayuki FURUYA, Michiharu SAKATA, Koichi TOKUNAGA, Shigetoshi KUMA
  • Publication number: 20180093945
    Abstract: A manufacturing method of an isocyanate compound including obtaining a reaction solution containing an aldehyde compound by reacting a compound represented by Formula (a1) or (a2) with hydrogen and carbon monoxide in the presence of a metal compound of groups 8 to 10 and a phosphorus compound, neutralizing the reaction solution, purifying an aldehyde compound by distilling the neutralized reaction solution, reacting the aldehyde compound with ammonia and with hydrogen in the presence of a catalyst to obtain an amine compound; and reacting the amine compound with a carbonylating agent to obtain an isocyanate compound, wherein the phosphorus compound is represented by the Formula (R1O)3P, and the base compound is at least one selected from carbonate and hydrogen carbonate of metals of group I and carbonate and hydrogen carbonate of metals of group II, wherein the neutralizing the reaction solution is performed within a temperature range of 40° C. to 50° C.
    Type: Application
    Filed: October 3, 2017
    Publication date: April 5, 2018
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Naoyuki KAKINUMA, Masayuki FURUYA, Michiharu SAKATA, Koichi TOKUNAGA, Shigetoshi KUMA
  • Patent number: 9809533
    Abstract: The purification method of an aldehyde compound of the present invention includes a step of neutralizing a reaction solution containing an aldehyde compound by adding water and a base compound to the reaction solution, and a step of distilling the neutralized reaction solution, in which the reaction solution is obtained by reacting a compound represented by the following Formula (a1) or (a2) with hydrogen and carbon monoxide in the presence of a metal compound of groups 8 to 10 and a phosphorus compound, the phosphorus compound is represented by Formula (R1O)3P, and the base compound is at least one kind selected from among carbonate and hydrogen carbonate of metals of group I on the periodic table and carbonate and hydrogen carbonate of metals of group II on the periodic table.
    Type: Grant
    Filed: November 8, 2013
    Date of Patent: November 7, 2017
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Naoyuki Kakinuma, Masayuki Furuya, Michiharu Sakata, Koichi Tokunaga, Shigetoshi Kuma
  • Patent number: 9227925
    Abstract: A process for producing an aldehyde compound of the invention comprising: reacting a compound represented by the following formula (a1) or (a2) with a hydrogen and a carbon monoxide in a presence of a compound containing a metal belonging to Groups 8 to 10 and a phosphorous compound so as to satisfy the following conditions (1) and (2) to synthesize an aldehyde compound; wherein the condition (1) is that a content of a metal included in the compound containing a metal belonging to Groups 8 to 10 is 0.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: January 5, 2016
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Shigetoshi Kuma, Michiharu Sakata, Kouichi Tokunaga, Chitoshi Shimakawa, Naoyuki Kakinuma, Masayuki Furuya, Mamoru Tanaka
  • Publication number: 20150291513
    Abstract: The purification method of an aldehyde compound of the present invention includes a step of neutralizing a reaction solution containing an aldehyde compound by adding water and a base compound to the reaction solution, and a step of distilling the neutralized reaction solution, in which the reaction solution is obtained by reacting a compound represented by the following Formula (a1) or (a2) with hydrogen and carbon monoxide in the presence of a metal compound of groups 8 to 10 and a phosphorus compound, the phosphorus compound is represented by Formula (R1O)3P, and the base compound is at least one kind selected from among carbonate and hydrogen carbonate of metals of group I on the periodic table and carbonate and hydrogen carbonate of metals of group II on the periodic table.
    Type: Application
    Filed: November 8, 2013
    Publication date: October 15, 2015
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Naoyuki Kakinuma, Masayuki Furaya, Michiharu Sakata, Koichi Tokunaga, Shigetoshi Kuma
  • Publication number: 20140088321
    Abstract: A process for producing an aldehyde compound of the invention comprising: reacting a compound represented by the following formula (a1) or (a2) with a hydrogen and a carbon monoxide in a presence of a compound containing a metal belonging to Groups 8 to 10 and a phosphorous compound so as to satisfy the following conditions (1) and (2) to synthesize an aldehyde compound; wherein the condition (1) is that a content of a metal included in the compound containing a metal belonging to Groups 8 to 10 is 0.
    Type: Application
    Filed: May 7, 2012
    Publication date: March 27, 2014
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Shigetoshi Kuma, Michiharu Sakata, Kouichi Tokunaga, Chitoshi Shimakawa, Naoyuki Kakinuma, Masayuki Furuya, Mamoru Tanaka
  • Publication number: 20110245530
    Abstract: A process for producing pentaerythritol mercaptocarboxylic ester by reacting pentaerythritol with a mercaptocarboxylic acid having a content of thioester formed by condensation of two molecules of the acid of 5% or below (in terms of area percentage) as determined by the high-performance liquid chromatography in the case of the total area of the mercaptocarboxylic acid and thioester formed by intermolecular condensation of the acid is taken as 100%.
    Type: Application
    Filed: June 15, 2011
    Publication date: October 6, 2011
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Michiharu SAKATA, Shigetoshi Kuma, Seiichi Kobayashi
  • Publication number: 20110178264
    Abstract: A process for producing a (poly)thiol compound for an optical material. The process involves reacting an organic (poly)halogen compound or a (poly)alcohol compound with thiourea to produce an isothiuronium salt and hydrolyzing the isothiuronium salt in the presence of ammonia water to thereby produce the (poly)thiol compound, wherein the thiourea has a calcium content of not more than 1.0 wt %.
    Type: Application
    Filed: March 30, 2011
    Publication date: July 21, 2011
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Shigetoshi KUMA, Michiharu SAKATA, Seiichi KOBAYASHI
  • Publication number: 20100298521
    Abstract: A process for producing a (poly)thiol compound for an optical material. The process involves reacting an organic (poly)halogen compound or a (poly)alcohol compound with thiourea to produce an isothiuronium salt and hydrolyzing the isothiuronium salt in the presence of ammonia water to thereby produce the (poly)thiol compound, wherein the thiourea has a calcium content of not more than 1.0 wt %.
    Type: Application
    Filed: July 19, 2010
    Publication date: November 25, 2010
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Shigetoshi KUMA, Michiharu SAKATA, Seiichi KOBAYASHI
  • Publication number: 20100292431
    Abstract: A process for producing pentaerythritol mercaptocarboxylic ester by reacting pentaerythritol with a mercaptocarboxylic acid having a content of thioester formed by condensation of two molecules of the acid of 5% or below (in terms of area percentage) as determined by the high-performance liquid chromatography in the case of the total area of the mercaptocarboxylic acid and thioester formed by intermolecular condensation of the acid is taken as 100%.
    Type: Application
    Filed: July 26, 2010
    Publication date: November 18, 2010
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Michiharu Sakata, Shigetoshi Kuma, Seiichi Kobayashi
  • Publication number: 20090281269
    Abstract: A process for producing pentaerythritol mercaptocarboxylic ester by reacting pentaerythritol with a mercaptocarboxylic acid having a content of thioester formed by condensation of two molecules of the acid of 5% or below (in terms of area percentage) as determined by the high-performance liquid chromatography in the case of the total area of the mercaptocarboxylic acid and thioester formed by intermolecular condensation of the acid is taken as 100%.
    Type: Application
    Filed: April 12, 2007
    Publication date: November 12, 2009
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Michiharu Sakata, Shigetoshi Kuma, Seiichi Kobayashi
  • Publication number: 20090264613
    Abstract: Disclosed is a process for producing a (poly)thiol compound for an optical material. The process comprises reacting an organic (poly)halogen compound or a (poly)alcohol compound with thiourea to produce an isothiuronium salt and hydrolyzing the isothiuronium salt to thereby produce the (poly)thiol compound, wherein the thiourea has a calcium content of not more than 1.0 wt %.
    Type: Application
    Filed: April 12, 2007
    Publication date: October 22, 2009
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Shigetoshi Kuma, Michiharu Sakata, Seiichi Kobayashi
  • Patent number: 6891002
    Abstract: A process for producing a polyolefin according to the present invention comprises (co) polymerizing one or two or more ?-olefins in a vapor phase in a fluidized-bed reactor, wherein the concentration of (A) a saturated aliphatic hydrocarbon in the fluidized bed reactor is 1 mol % or more and at least one compound selected from (B) an aliphatic amide and (C) a nonionic surfactant constituted only of carbon, oxygen and hydrogen atoms is made to exist in the reactor. The present invention can provide a process for producing a polyolefin, the process ensuring that the prevention of clogging caused by the generation of sheet or block polymers and a high efficiency of the production of a polyolefin due to good catalytic activity can be accomplished at the same time and also having superb continuous productivity.
    Type: Grant
    Filed: March 25, 2003
    Date of Patent: May 10, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Shinji Abe, Shotaro Matsuda, Satoru Ohtani, Hiroto Nishida, Michiharu Sakata, Tomohiro Arase
  • Publication number: 20030181605
    Abstract: A process for producing a polyolefin according to the present invention comprises (co) polymerizing one or two or more &agr;-olefins in a vapor phase in a fluidized-bed reactor, wherein the concentration of (A) a saturated aliphatic hydrocarbon in the fluidized bed reactor is 1 mol % or more and at least one compound selected from (B) an aliphatic amide and (C) a nonionic surfactant constituted only of carbon, oxygen and hydrogen atoms is made to exist in the reactor. The present invention can provide a process for producing a polyolefin, the process ensuring that the prevention of clogging caused by the generation of sheet or block polymers and a high efficiency of the production of a polyolefin due to good catalytic activity can be accomplished at the same time and also having superb continuous productivity.
    Type: Application
    Filed: March 25, 2003
    Publication date: September 25, 2003
    Inventors: Shinji Abe, Shotaro Matsuda, Satoru Ohtani, Hiroto Nishida, Michiharu Sakata, Tomohiro Arase