Abstract: The stain preventing cover is formed from a composite sheet 24 having a three layer structure as a raw material which is produced by laminating a first sheet material 21 having a low dielectric constant and having insulation performance, a second sheet material 22 having a dielectric constant higher than that of the first sheet material 21 or having semiconductivity and a third sheet material 23 having a dielectric constant lower than that of the second sheet material 22 and having insulation performance, in which an end of the second sheet material 22 is positioned together with an end of the first and third sheet materials 21 and 23 adjacent to a electrostatic high voltage part 10 of a coating machine and another end thereof is positioned distant from an earth part 11 of the coating machine to be electrically insulated.

Abstract: A rotary atomizing head 1, which has an inner peripheral surface 2 whose diameter increases from a bottom 21 of the inner peripheral surface toward a tip thereof, and atomizes and releases paint by applying a centrifugal force generated by rotation to the paint supplied to the bottom of the inner peripheral surface, includes a paint supply nozzle 11 for supplying the paint and a cleaning solution to the bottom of the inner peripheral surface, and the paint supply nozzle has a nozzle hole 10a for discharging the paint and the cleaning solution from a rotation center O portion of the rotary atomizing head in a direction substantially perpendicular to a rotation axis of the rotary atomizing head. The rotary atomizing head 1 also includes a dam portion 4 that is provided in an intermediate portion between the bottom and the tip of the inner peripheral surface and dams the paint and the cleaning solution supplied from the paint supply nozzle to the bottom and flow along the inner peripheral surface toward the tip.

Abstract: An annular dam portion is formed along a circumference of an inner peripheral face of a rotary atomizer head and has a plurality of paint supply holes formed along the circumferential direction at the boundary between the annular dam portion and the inner peripheral face. The annular dam portion is disposed between the bottom of the inner peripheral face and the tip of the inner peripheral face. The dam portion is formed such that a substantially constant distance separates the inner peripheral face from the dam portion.

Abstract: An electrostatic coating system (1) comprising a coating gun (2) for spraying a coating material toward an article (9) to be coated, and a robot arm (3) for moving the coating gun (2) with respect to the article (9) to be coated wherein a voltage is applied to the coating gun (2). A needle-like electrode (11) which is an electrostatic electrode having a pointed end applied with a voltage having the same polarity as that of the voltage applied to the coating gun (2), is attached to the coating gun (2) or the robot arm (3).

Abstract: A rotary atomizer (1) has a rotary atomizing head (4) driven by an air motor (2) at a rotational speed of 4,000˜5,000 rpm, for example. A coating material is supplied to a central portion of the rotary atomizing head (4) through a paint supply pipe (5). The atomizer (1) further includes a supersonic horn (6) having a vibration plane (6a) located adjacent to the outer circumferential perimeter of the rotary atomizing head (4). The vibration plane (6a) is an inclined plane gradually increasing its diameter forward. The coating material immediately after spattered from the outer circumferential perimeter of the rotary atomizing head (4) is exposed to supersonic vibration from the vibration plane (6a), and it is atomized by the supersonic vibration to particles of a uniform grain size. At the same time, the atomized coating material is driven forward.

Abstract: A coating machine 3 serving as a rotary atomizer comprises a hollow unrotary paint nozzle shaft 5 provided in the center of a motor shaft 10 serving as its rotary shaft. The paint nozzle shaft 5 is provided at a tip thereof with a gun-spray paint nozzle 5g and a gun-spray air nozzle 5f on the outside of the gun-spray paint nozzle 5g in the diametrical direction, and a needle shaft 21 is disposed in a paint passage 5b in the paint nozzle shaft 5 so as to serve as a valve mechanism for selectively supplying paint to either a bell cup 4 or the gun-spray paint nozzle 5g.

Abstract: An electrostatic atomizer 30 has a removably attachable canister 24. Once a paint bag 2 housed in the canister 24 exhausts, it is replaced by a new canister 24. Paint in a paint bag 2 is driven out by a mono pump 35 located in a pump segment 23 of the electrostatic atomizer 20. The mono pump 35 has a helical shaft 36 inside a paint feed tube 31. The mono pump 35 is driven by a servomotor via an insulating drive shaft 38. Paint in the paint bag 2 is drawn up when the helical shaft 36 rotates, and it is delivered to a bell cup 21 through the feed tube 31. Quantity of paint atomized by the bell cup 21 and interruption of the atomization are controlled by controlling the rotation of the mono pump 35.

Abstract: A rotary atomizer (1) has a rotary atomizing head (4) driven by an air motor (2) at a rotational speed of 4,000˜5,000 rpm, for example. A coating material is supplied to a central portion of the rotary atomizing head (4) through a paint supply pipe (5). The atomizer (1) further includes a supersonic horn (6) having a vibration plane (6a) located adjacent to the outer circumferential perimeter of the rotary atomizing head (4). The vibration plane (6a) is an inclined plane gradually increasing its diameter forward. The coating material immediately after spattered from the outer circumferential perimeter of the rotary atomizing head (4) is exposed to supersonic vibration from the vibration plane (6a), and it is atomized by the supersonic vibration to particles of a uniform grain size. At the same time, the atomized coating material is driven forward.

Abstract: A coating machine 3 serving as a rotary atomizer comprises a hollow unrotary paint nozzle shaft 5 provided in the center of a motor shaft 10 serving as its rotary shaft. The paint nozzle shaft 5 is provided at a tip thereof with a gun-spray paint nozzle 5g and a gun-spray air nozzle 5f on the outside of the gun-spray paint nozzle 5g in the diametrical direction, and a needle shaft 21 is disposed in a paint passage 5b in the paint nozzle shaft 5 so as to serve as a valve mechanism for selectively supplying paint to either a bell cup 4 or the gun-spray paint nozzle 5g.

Abstract: In a color A area coating stage, color A paint is coated on a vehicle body (12) to form a color A coating (PA). In a next border zone coating stage, a border zone coating (PB1) is formed by means of a rotary atomizing head type sprayer unit (31) which is tilted with respect to a coating surface of the vehicle body (12) and adapted to spray color B paint toward the vehicle body (12) solely by centrifugal force. In a succeeding belt zone coating stage, a belt zone coating is formed continuously from the border zone coating (PB1) by means of a tilted rotary atomizing head type sprayer unit. In a next remainder area coating stage, a remainder area coating is formed on remaining areas of the coating surface continuously from the belt zone coating. By these arrangements, sprayed color B paint particles are allowed to deposit and settle on the vehicle body (12) without rebounding when applying the border zone coating (PB), forming a clear and well-defined border line (BL).

Abstract: In a color A area coating stage, color A paint is coated on a vehicle body (12) to form a color A coating (PA). In a next border zone coating stage, a border zone coating (PB1) is formed by means of a rotary atomizing head type sprayer unit (31) which is tilted with respect to a coating surface of the vehicle body (12) and adapted to spray color B paint toward the vehicle body (12) solely by centrifugal force. In a succeeding belt zone coating stage, a belt zone coating is formed continuously from the border zone coating (PB1) by means of a tilted rotary atomizing head type sprayer unit. In a next remainder area coating stage, a remainder area coating is formed on remaining areas of the coating surface continuously from the belt zone coating. By these arrangements, sprayed color B paint particles are allowed to deposit and settle on the vehicle body (12) without rebounding when applying the border zone coating (PB), forming a clear and well-defined border line (BL).

Abstract: A rotary atomizing head type coating machine which is arranged to prevent occurrence of spark discharges, including a rotational shaft (9) which is formed of an insulating material, a rotary atomizing head (11) which is likewise formed of an insulating material and mounted on a fore end portion of the rotational shaft (9). An on-head semi-conductive coat film (14) is formed on outer peripheral surfaces of the rotary atomizing head (11). On the other hand, a first arcuate coat film (16) is formed on a first limiter ring (15) which is provided on a motor body (6), and a second arcuate coat film (18) is formed on a second limiter ring (17) which is provided on the rotary atomizing head (11). Further, a power supply semi-conductive coat film (19) is formed on and around outer peripheral surfaces of the rotational shaft (9) between the arcuate coat films (16) and (18).

Abstract: An electrostatic coating machine comprises a coating machine main body having a rotary atomizing head and a cleaning shroud, a plurality of color change valve mechanisms for feeding paints and cleaning fluids to the rotary atomizing head, a first change-over valve provided at a position close to the rotary atomizing head, paint feed passages respectively connected to each of the color change valve mechanisms and selectively communicating with the rotary atomizing head by way of the first change-over valve, a drain passage for recovering the drainage from the cleaning shroud and the first change-over valve, a discharging section for forcively discharging the drainage from the drain passage, and a second change-over valve provided in the midway of the drain passage communicating from the cleaning shroud to the discharging section.

Abstract: An electrostatically charged rotary paint atomizing device used in electrostatically coating an article with a smooth homogeneous film of paint and without the generation of foam or other surface irregularities on the article being coated, wherein an electrostatic field is established between the peripheral edge of the rotating atomizing device and the article to be coated and the liquid paint flows toward the edge of the atomizing device as a continuous thin film, which film is formed into a circumferential series of branch flows of narrow width flowing in the peripheral direction of the atomizing edge, and the liquid paint is atomized from the series of branch flows as they are projected beyond the edge of the atomizing device. The rotary atomizing device may be in the form of a bell or disk and includes a plurality of shallow grooves near its periphery preferably extending radially and of increasing depth in the direction of paint flow and terminating at the discharge edge.

Abstract: An electrostatic coating machine comprises a coating machine main body having a rotary atomizing head and a cleaning shroud, a plurality of color change valve mechanisms for feeding paints and cleaning fluids to the rotary atomizing head, a first change-over valve provided at a position close to the rotary atomizing head, paint feed passages respectively connected to each of the color change valve mechanisms and selectively communicating with the rotary atomizing head by way of the first change-over valve, a drain passage for recovering the drainage from the cleaning shroud and the first change-over valve, a discharging section for forcively discharging the drainage from the drain passage, and a second change-over valve provided in the midway of the drain passage communicating from the cleaning shroud to the discharging section.

Abstract: A method of atomizing liquid paint using a rotating atomizing device and electrostatically coating an article with a smooth homogeneous film of paint and without the generation of foam or other surface irregularities on the article being coated, wherein an electrostatic field is established between the peripheral edge of the rotating atomizing device and the article to be coated and the liquid paint flows toward the edge of the atomizing device as a continuous thin film, which film is formed into a circumferential series of branch flows of narrow width flowing in the peripheral direction of the atomizing edge, and the liquid paint is atomized from the series of branch flows as they are projected beyond the edge of the atomizing device. The rotary atomizing device may be in the form of a bell or disk and includes a plurality of shallow grooves near its periphery preferably extending radially and of increasing depth in the direction of paint flow and terminating at the discharge edge.

Abstract: A method of atomizing liquid paint using a rotating atomizing device and electrostatically coating an article with a smooth homogeneous film of paint and without the generation of foam or other surface irregularities on the article being coated, wherein an electrostatic field is established between the peripheral edge of the rotating atomizing device and the article to be coated and the liquid paint flows toward the edge of the atomizing device as a continuous thin film, which film is formed into a circumferential series of branch flows of narrow width flowing in the peripheral direction of the atomizing edge, and the liquid paint is atomized from the series of branch flows as they are projected beyond the edge of the atomizing device. The rotary atomizing device may be in the form of a bell or disk and includes a plurality of shallow grooves near its periphery preferably extending radially and of increasing depth in the direction of paint flow and terminating at the discharge edge.