Patents by Inventor Mikako Takeda

Mikako Takeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11414736
    Abstract: The present invention is a production method of a hot-dip galvanized steel sheet including annealing a belt-shaped steel sheet having a Si content of greater than or equal to 0.2% by mass, wherein the annealing is continuously carried out using an annealing furnace having an oxidation heating zone and a reduction heating zone in this order, while the steel sheet is fed using rollers. The annealing includes oxidizing a surface of the steel sheet in the oxidation heating zone at a temperature at which roll pickup does not occur and reducing an iron oxide layer, formed by the oxidizing, in the reduction heating zone before the iron oxide layer reaches an initial roller in the reduction heating zone.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: August 16, 2022
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuya Kimijima, Seiji Morishige, Shinobu Nakayama, Ryo Sasaki, Mikako Takeda
  • Publication number: 20180281348
    Abstract: To provide a galvanized steel sheet for hot pressing which can achieve heating for suppressing the occurrence of LME cracks in a short time during a hot pressing process, and a method of manufacturing a hot press-formed product obtained by performing hot pressing using the galvanized steel sheet. Disclosed is a galvanized steel sheet for use in hot pressing, including a galvanized layer and a base steel sheet, wherein internal oxide is present on a side of the base steel sheet from an interface between the galvanized layer and the base steel sheet, the base steel sheet including defined C, Si, Mn, and Cr, with the balance being iron and inevitable impurities, wherein the base steel sheet satisfies the following formula (1): (2×[Si]/28.1+[Mn]/54.9+1.5×[Cr]/52.0)?0.05??(1) wherein, in the formula (1), [Si] represents a Si content in mass % of the base steel sheet, [Mn] represents a Mn content in mass % of the base steel sheet, and [Cr] represents a Cr content in mass % of the base steel sheet.
    Type: Application
    Filed: September 29, 2016
    Publication date: October 4, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Ryosuke OTOMO, Mikako TAKEDA
  • Patent number: 9922758
    Abstract: A powder for a powder magnetic core, being composed of iron-base soft magnetic powder particles which each have a phosphoric acid-based chemical conversion coating on the surface. In this powder, the maximum thickness of the phosphoric acid-based chemical conversion coating is 20 to 200 nm, and recessed portions are formed on the surface of the chemical conversion coating with the total area of openings of the recessed portions being 0.5 to 50% by area relative to the total area of the observation visual fields, as determined by observing ten or more parts of the surface of the phosphoric acid-based chemical conversion coating through a scanning electron microscope with a magnification of 10000× or more.
    Type: Grant
    Filed: July 9, 2013
    Date of Patent: March 20, 2018
    Assignee: Kobe Steel, Ltd.
    Inventors: Wataru Urushihara, Mikako Takeda, Mamoru Hosokawa, Hirofumi Hojo, Tomotsuna Kamijo
  • Publication number: 20170274479
    Abstract: There are provided a flux cored wire for joining dissimilar materials with each other, capable of enhancing a bonding strength upon joining an aluminum-base material with a steel-base material, and excellent in bonding efficiency, a method for joining the dissimilar materials with each other, and a bonded joint obtained by the method. In particular, there is provided a method for joining dissimilar materials with each other, in the case of melt weld-bonding of high-strength dissimilar materials with each other, that is, the high-strength steel member with the high-strength 6000 series aluminum alloy member and in the case of the steel member being a galvanized steel member. In one mode, use is made of a flux cored wire wherein the interior of an aluminum alloy envelope is filled up with a flux, the flux has fluoride composition containing a given amount of AlF3 without containing chloride, and the aluminum alloy of the envelope contains Si in a range of 1 to 13 mass %.
    Type: Application
    Filed: April 28, 2017
    Publication date: September 28, 2017
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Jun KATOH, Mikako TAKEDA, Seiji SASABE, Katsushi MATSUMOTO, Hidekazu IDO, Tsuyoshi MATSUMOTO
  • Patent number: 9744744
    Abstract: A method for manufacturing a press-formed article, said method comprising forming a galvanized steel sheet or an alloyed hot-dip galvanized steel sheet by hot press forming, wherein, after heating the steel sheet and holding the same, the forming is started at a temperature of 680-750° C. inclusive, while allowing liquid zinc to remain on the surface of the steel sheet, and the forming is performed while regulating the strain rate in a plastic deformation part of the steel sheet to 0.5 sec?1 or lower.
    Type: Grant
    Filed: March 17, 2014
    Date of Patent: August 29, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Ryosuke Otomo, Mamoru Nagao, Mikako Takeda
  • Patent number: 9708696
    Abstract: A method of manufacturing a steel wire material that contains 0.05%-1.2% C (“%” means “% by mass,” same hereinafter for chemical components.), 0.01%-0.7% Si, 0.1%-1.5% Mn, 0.02% max. P (not including 0%), 0.02% max. S (not including 0%), and 0.005% max. N (not including 0%), with the remainder being iron and unavoidable impurities. The steel wire material has a scale 6.0-20 ?m thick and holes of an equivalent circle diameter of 1 ?m max. in said scale that occupy 10% by area max. Said scale does not detach in the cooling process after hot rolling or during storage or transportation but can readily detach during mechanical descaling.
    Type: Grant
    Filed: December 18, 2014
    Date of Patent: July 18, 2017
    Assignee: KOBE STEEL, LTD.
    Inventors: Mikako Takeda, Shohei Nakakubo, Kazuhiko Kirihara, Masayuki Endo
  • Patent number: 9682446
    Abstract: There are provided a flux cored wire for joining dissimilar materials with each other, capable of enhancing a bonding strength upon joining an aluminum-base material with a steel-base material, and excellent in bonding efficiency, a method for joining the dissimilar materials with each other, and a bonded joint obtained by the method. In particular, there is provided a method for joining dissimilar materials with each other, in the case of melt weld-bonding of high-strength dissimilar materials with each other, that is, the high-strength steel member with the high-strength 6000 series aluminum alloy member and in the case of the steel member being a galvanized steel member. In one mode, use is made of a flux cored wire wherein the interior of an aluminum alloy envelope is filled up with a flux, the flux has fluoride composition containing a given amount of AlF3 without containing chloride, and the aluminum alloy of the envelope contains Si in a range of 1 to 13 mass %.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: June 20, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Jun Katoh, Mikako Takeda, Seiji Sasabe, Katsushi Matsumoto, Hidekazu Ido, Tsuyoshi Matsumoto
  • Publication number: 20160039180
    Abstract: A method for manufacturing a press-formed article, said method comprising forming a galvanized steel sheet or an alloyed hot-dip galvanized steel sheet by hot press forming, wherein, after heating the steel sheet and holding the same, the forming is started at a temperature of 680-750° C. inclusive, while allowing liquid zinc to remain on the surface of the steel sheet, and the forming is performed while regulating the strain rate in a plastic deformation part of the steel sheet to 0.5 sec?1 or lower.
    Type: Application
    Filed: March 17, 2014
    Publication date: February 11, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Ryosuke OTOMO, Mamoru NAGAO, Mikako TAKEDA
  • Publication number: 20150228387
    Abstract: A powder for a powder magnetic core, being composed of iron-base soft magnetic powder particles which each have a phosphoric acid-based chemical conversion coating on the surface. In this powder, the maximum thickness of the phosphoric acid-based chemical conversion coating is 20 to 200 nm, and recessed portions are formed on the surface of the chemical conversion coating with the total area of openings of the recessed portions being 0.5 to 50% by area relative to the total area of the observation visual fields, as determined by observing ten or more parts of the surface of the phosphoric acid-based chemical conversion coating through a scanning electron microscope with a magnification of 10000× or more.
    Type: Application
    Filed: July 9, 2013
    Publication date: August 13, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Wataru Urushihara, Mikako Takeda, Mamoru Hosokawa, Hirofumi Hojo, Tomotsuna Kamijo
  • Publication number: 20150101716
    Abstract: A method of manufacturing a steel wire material that contains 0.05%-1.2% C (“%” means “% by mass,” same hereinafter for chemical components.), 0.01%-0.7% Si, 0.1%-1.5% Mn, 0.02% max. P (not including 0%), 0.02% max. S (not including 0%), and 0.005% max. N (not including 0%), with the remainder being iron and unavoidable impurities. The steel wire material has a scale 6.0-20 ?m thick and holes of an equivalent circle diameter of 1 ?m max. in said scale that occupy 10% by area max. Said scale does not detach in the cooling process after hot rolling or during storage or transportation but can readily detach during mechanical descaling.
    Type: Application
    Filed: December 18, 2014
    Publication date: April 16, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel. Ltd.)
    Inventors: Mikako TAKEDA, Shohei Nakakubo, Kazuhiko Kirihara, Masayuki Endo
  • Patent number: 8691396
    Abstract: A galvannealed steel sheet obtained by subjecting a base steel sheet to hot-dip galvanization and then alloying the galvanization layer, the base steel sheet being obtained by hot rolling a specified steel. A method for producing the galvannealed steel sheet.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: April 8, 2014
    Assignee: Kobe Steel, Ltd.
    Inventors: Fumio Yuse, Mikako Takeda, Shigenobu Namba, Yoshihiro Miyake
  • Publication number: 20130272913
    Abstract: This steel wire material contains 0.05%-1.2% C (“%” means “% by mass,” same hereinafter for chemical components.), 0.01%-0.7% Si, 0.1%-1.5% Mn, 0.02% max. P (not including 0%), 0.02% max. S (not including 0%), and 0.005% max. N (not including 0%), with the remainder being iron and unavoidable impurities. The steel wire material has a scale 6.0-20 ?m thick and holes of an equivalent circle diameter of 1 ?m max. in said scale that occupy 10% by area max. Said scale does not detach in the cooling process after hot rolling or during storage or transportation but can readily detach during mechanical descaling.
    Type: Application
    Filed: December 9, 2011
    Publication date: October 17, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mikako Takeda, Shohei Nakakubo, Kazuhiko Kirihara, Masayuki Endo
  • Publication number: 20130272914
    Abstract: The steel wire material of the present invention contains 0.05 to 1.2% of C (mass %; same for the chemical components hereafter), 0.01 to 0.5% of Si, 0.1 to 1.5% of Mn, 0.02% or less (but not 0%) of P, 0.02% or less (but not 0%) of S, and 0.005% or less (but not 0%) of N, with the balance being iron and inevitable impurities. The wire material has a scale layer that is no thicker than 7.0 ?m or less. The scale layer has an FeO percentage of 30 to 80 vol % and an Fe2SiO4 percentage of less than 0.1 vol %. The scale layer that is formed will not peel when cooled after hot rolling or during storage and transport, but will easily peel during mechanical descaling.
    Type: Application
    Filed: January 6, 2012
    Publication date: October 17, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel. Ltd.)
    Inventors: Mikako Takeda, Shohei Nakakubo, Kazuhiko Kirihara, Masayuki Endo
  • Patent number: 8487206
    Abstract: Provided is a joint product of a steel product and an aluminum material, the joint product being formed by joining the steel product having a sheet thickness t1 of 0.3 to 3.0 mm with the aluminum material having a sheet thickness t2 of 0.5 to 4.0 mm by spot welding, wherein a nugget area in a joint part is from 20×t20.5 to 100×t20.5 mm2, an area of a portion where a thickness of an interface reaction layer is from 0.5 to 3 ?m is 10×t20.5 mm2 or more, and a difference between the thickness of the interface reaction layer at a joint part center and the thickness of the interface reaction layer at a point distant from the joint part center by a distance of one-fourth of a joint diameter is 5 ?m or less, and wherein the aluminum material is pure aluminum or an aluminum alloy material.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: July 16, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Wataru Urushihara, Mikako Takeda, Katsushi Matsumoto, Jun Katoh
  • Patent number: 8382916
    Abstract: The present invention aims at providing a method for production of a steel product which surely retains scale during cooling, storage, and transportation and permits scale to scale off easily at the time of mechanical descaling and pickling that precede the secondary fabrication. The steel product is produced by heating and hot rolling a steel billet and spraying the hot-rolled steel product with steam and/or water mist having a particle diameter no larger than 100 ?m, for surface oxidation.
    Type: Grant
    Filed: June 7, 2010
    Date of Patent: February 26, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Takeshi Kuroda, Hidenori Sakai, Mikako Takeda, Takuya Kochi, Takashi Onishi, Tomotada Maruo, Takaaki Minamida
  • Patent number: 8337998
    Abstract: A joined body of dissimilar metals which is produced by joining a steel material and an aluminum alloy material, wherein the steel material to be joined has a specific composition and is specified in the compositions of outer surface oxide layer and inner oxide layer and the aluminum alloy material to be joined is an Al—Mg-base or Al—Zn—Mg-base aluminum alloy having a specific composition. In the joined body of dissimilar metals, a content of Fe at a joint interface on the aluminum alloy material side is regulated, and a reaction layer of Fe and Al is formed at the joint interface of the joined body of dissimilar metals. The joined body of dissimilar metals exhibits high joint strength.
    Type: Grant
    Filed: January 26, 2012
    Date of Patent: December 25, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Mikako Takeda, Mamoru Nagao, Masao Kinefuchi
  • Publication number: 20120286909
    Abstract: A method produces a dust core by molding a mixture through compression molding to give a powder compact, the mixture containing an oxygen-source-releasable compound and an iron-based soft magnetic powder for powder compacts including an iron-based soft magnetic matrix powder and an insulating coating film present on the surface of the matrix powder; and heating the powder compact to oxidize at least the surface of the iron-based soft magnetic matrix powder by the action of the oxygen-source-releasable compound. The resulting dust core excels not only in mechanical strength but also in resistivity (insulation).
    Type: Application
    Filed: March 30, 2012
    Publication date: November 15, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takeshi OHWAKI, Hiroyuki Mitani, Hirofumi Hojo, Tomotsuna Kamijo, Akihiko Tatsumi, Wataru Urushihara, Mikako Takeda, Mamoru Hosokawa
  • Patent number: 8221899
    Abstract: A joined body of dissimilar metals which is produced by joining a steel material and an aluminum alloy material, wherein the steel material to be joined has a specific composition and is specified in the compositions of outer surface oxide layer and inner oxide layer and the aluminum alloy material to be joined is an Al—Mg—Si-base aluminum alloy having a specific composition. In the joined body of dissimilar metals, a content of Fe at a joint interface on the aluminum alloy material side is regulated, and a reaction layer of Fe and Al is formed at the joint interface of the joined body of dissimilar metals. The joined body of dissimilar metals exhibits high joint strength.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: July 17, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Mikako Takeda, Mamoru Nagao, Masao Kinefuchi
  • Patent number: 8216394
    Abstract: The present invention aims at providing a method for production of a steel product which surely retains scale during cooling, storage, and transportation and permits scale to scale off easily at the time of mechanical descaling and pickling that precede the secondary fabrication. The steel product is produced by heating and hot rolling a steel billet and spraying the hot-rolled steel product with steam and/or water mist having a particle diameter no larger than 100 ?m, for surface oxidation.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: July 10, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Takeshi Kuroda, Hidenori Sakai, Mikako Takeda, Takuya Kochi, Takashi Onishi, Tomotada Maruo, Takaaki Minamida
  • Publication number: 20120121931
    Abstract: A joined body of dissimilar metals which is produced by joining a steel material and an aluminum alloy material, wherein the steel material to be joined has a specific composition and is specified in the compositions of outer surface oxide layer and inner oxide layer and the aluminum alloy material to be joined is an Al—Mg-base or Al—Zn—Mg-base aluminum alloy having a specific composition. In the joined body of dissimilar metals, a content of Fe at a joint interface on the aluminum alloy material side is regulated, and a reaction layer of Fe and Al is formed at the joint interface of the joined body of dissimilar metals. The joined body of dissimilar metals exhibits high joint strength.
    Type: Application
    Filed: January 26, 2012
    Publication date: May 17, 2012
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO
    Inventors: Mikako TAKEDA, Mamoru Nagao, Masao Kinefuchi