Patents by Inventor Mike S. H. Chu
Mike S. H. Chu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Lead and cadmium free, low temperature fired X7R dielectric ceramic composition and method of making
Patent number: 8305731Abstract: Multilayer ceramic chip capacitors (MLCC's) which satisfy X7R TCC requirements and which are compatible with silver-palladium internal electrodes. The MLCC's exhibit desirable dielectric properties—high capacitance, low dissipation factor, high insulation resistance, stable TCC—and excellent performance on highly accelerated life testing, and good resistance to dielectric breakdown. The dielectric layers include a lead-free and cadmium-free barium titanate base material doped with other metal oxides such oxides of zinc, boron, bismuth, barium, titanium, praseodymium, cerium, tungsten, neodymium, tungsten, tin, niobium, copper, and/or manganese in various combinations. The dielectric ceramic materials herein can be fired at less than 1150° C. with an inner electrode having 70 wt % or more Ag and 30 wt % or less Pd to form an MLCC.Type: GrantFiled: October 27, 2008Date of Patent: November 6, 2012Assignee: Ferro CorporationInventors: Walter J. Symes, Jr., Mike S. H. Chu -
Patent number: 8114801Abstract: Multilayer ceramic chip capacitors which satisfy COG requirements and which are compatible with reducing atmosphere sintering conditions so that non-noble metals such as nickel and nickel alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise a strontium zirconate matrix doped with other metal oxides such as TiO2, MgO, B2O3, CaO, Al2O3, SiO2, and SrO in various combinations.Type: GrantFiled: November 15, 2010Date of Patent: February 14, 2012Assignee: Ferro CorporationInventors: Walter J. Symes, Jr., Mohammed H. Megherhi, Elisabeth W. J. Römer, Mike S. H. Chu, Willibrordus J. L. M. J. Coppens
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Publication number: 20110090619Abstract: Multilayer ceramic chip capacitors which satisfy COG requirements and which are compatible with reducing atmosphere sintering conditions so that non-noble metals such as nickel and nickel alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise a strontium zirconate matrix doped with other metal oxides such as TiO2, MgO, B2O3, CaO, Al2O3, SiO2, and SrO in various combinations.Type: ApplicationFiled: November 15, 2010Publication date: April 21, 2011Applicant: FERRO CORPORATIONInventors: Walter J. Symes, JR., Mohammed H. Megherhi, Elisabeth W. J. Römer, Mike S. H. Chu, Willibrordus J. L. M. J. Coppens
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Patent number: 7858548Abstract: Multilayer ceramic chip capacitors which satisfy COG requirements and which are compatible with reducing atmosphere sintering conditions so that non-noble metals such as nickel and nickel alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise a strontium zirconate matrix doped with other metal oxides such as TiO2, MgO, B2O3, CaO, Al2O3, SiO2, and SrO in various combinations.Type: GrantFiled: September 13, 2006Date of Patent: December 28, 2010Assignee: Ferro CorporationInventors: Walter J. Symes, Jr., Mohammed H. Megherhi, Elisabeth W. J. Römer, Mike S. H. Chu, Willibrordus J. L. M. J. Coppens
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Lead And Cadmium Free, Low Temperature Fired X7R Dielectric Ceramic Composition And Method Of Making
Publication number: 20100220427Abstract: Multilayer ceramic chip capacitors (MLCC's) which satisfy X7R TCC requirements and which are compatible with silver-palladium internal electrodes. The MLCC's exhibit desirable dielectric properties—high capacitance, low dissipation factor, high insulation resistance, stable TCC—and excellent performance on highly accelerated life testing, and good resistance to dielectric breakdown. The dielectric layers comprise a lead-free and cadmium-free barium titanate base material doped with other metal oxides such oxides of zinc, boron, bismuth, barium, titanium, praseodymium, cerium, tungsten, neodymium, tungsten, tin, niobium, copper, and/or manganese in various combinations. The dielectric ceramic materials herein can be fired at less than 1150° C. with an inner electrode having 70 wt % or more Ag and 30 wt % or less Pd to form an MLCC.Type: ApplicationFiled: October 27, 2008Publication date: September 2, 2010Applicant: FERRO CORPORATIONInventors: Walter J. Symes, JR., Mike S. H. Chu -
Patent number: 7521390Abstract: Multilayer ceramic chip capacitors which satisfy X7R and BX requirements and which are compatible with silver-palladium internal electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise a lead-free and cadmium-free barium titanate base material doped with other metal oxides such oxides of zinc, boron, bismuth, cerium, tungsten, copper, manganese, neodymium, niobium, silver, barium, silicon and nickel in various combinations. The dielectric ceramic materials herein can be sintered together (fired) at less than 1000° C. with an inner electrode having more than 80 wt % Ag and less than 20 wt % Pd to form a multilayer ceramic capacitor (MLCC).Type: GrantFiled: March 5, 2007Date of Patent: April 21, 2009Assignee: Ferro CorporationInventors: Walter J. Symes, Jr., Mike S. H. Chu
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Publication number: 20080218935Abstract: Multilayer ceramic chip capacitors which satisfy X7R and BX requirements and which are compatible with silver-palladium internal electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise a lead-free and cadmium-free barium titanate base material doped with other metal oxides such oxides of zinc, boron, bismuth, cerium, tungsten, copper, manganese, neodymium, niobium, silver, barium, silicon and nickel in various combinations. The dielectric ceramic materials herein can be sintered together (fired) at less than 1000° C. with an inner electrode having more than 80 wt % Ag and less than 20 wt % Pd to form a multilayer ceramic capacitor (MLCC).Type: ApplicationFiled: March 5, 2007Publication date: September 11, 2008Applicant: Ferro CorporationInventors: Walter J. Symes, Mike S.H. Chu
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Publication number: 20080063881Abstract: Multilayer ceramic chip capacitors which satisfy COG requirements and which are compatible with reducing atmosphere sintering conditions so that non-noble metals such as nickel and nickel alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise a strontium zirconate matrix doped with other metal oxides such as TiO2, MgO, B2O3, CaO, Al2O3, SiO2, and SrO in various combinations.Type: ApplicationFiled: September 13, 2006Publication date: March 13, 2008Inventors: Walter J. Symes, Mohammed H. Megherhi, Elisabeth W.J. Romer, Mike S.H. Chu, Wilibrordus J.L.M.J Coppens
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Patent number: 7318897Abstract: The present invention provides a method of removing spectator ions and contaminants from aqueous suspensions of solid particles. In accordance with the method of the invention, the solid particles are transported across a phase boundary into a non-polar organic solvent, leaving the spectator ions and contaminants in the aqueous phase. To facilitate the efficient transportation of the solid particles across the phase boundary, the surface of the solid particles is coated with an amphiphilic polyelectrolyte. If desired, the solid particles can be recovered from the organic phase by evaporating the organic solvent.Type: GrantFiled: August 13, 2004Date of Patent: January 15, 2008Assignees: Ferro Corporation, The Penn State Research FoundationInventors: Xiangdong Feng, Christopher J. Szepesi, Heber E. Rast, III, Mike S. H. Chu, James H. Adair
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Patent number: 7230817Abstract: Multilayer ceramic chip capacitors which satisfy Y5V requirements and which are compatible with reducing atmosphere sintering conditions so that non-noble metals such as nickel, copper, and alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise BaTiO3 doped with other metal oxides such as MgO, CaO, ZnO, MnO2, ZrO2, SiO2, Nd2O3, Nb2O5, and Y2O3.Type: GrantFiled: April 15, 2005Date of Patent: June 12, 2007Assignee: Ferro CorporationInventors: Mohammed H. Megherhi, Mike S. H. Chu, Daniel E. McCauley, Elizabeth W. Römer, Willibrordus J. Coppens, Knuth Albertsen
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Patent number: 7161795Abstract: Multilayer ceramic chip capacitors which satisfy COG requirements and which are compatible with reducing atmosphere sintering conditions so that non-noble metals such as copper and copper alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers comprise a composite oxide formed by calcining rare earth titanates, barium titanate, together with other metal oxides such as MgO, CaO, ZnO, MnO2, ZrO2, SiO2, Ga2O3, Nd2O3, Nb2O5, and Y2O3.Type: GrantFiled: September 26, 2005Date of Patent: January 9, 2007Assignee: Ferro CorporationInventors: Mohammed H. Megherhi, Walter J. Symes, Jr., Mike S. H. Chu
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Patent number: 6828266Abstract: Multilayer ceramic chip capacitors which satisfy X7R requirements and which are compatible with reducing-atmosphere sintering conditions so that non-noble metals such as nickel, copper, and alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers preferably contain BaTiO3 as the major component and Mn3O4 Y2O3, Ho2O3, CaCO3, SiO2, B2O3, Al2O3, MgO, and CaO as minor constituents. They are batched in a proportion that there are preferably present 99.00 to 98.5 wt. % BaTiO3, 0.336 to 0.505 wt. % Mn3O4, 0.198 to 0.296 wt. % Y2O3, 0.132 to 0.198 wt. % Ho2O3, 0.199 to 0.299 wt. % CaCO3, 0.057 to 0.085 wt. % SiO2, 0.039 to 0.058 wt. % B2O3, 0.018 to 0.027 wt. % Al2O3, 0.016 to 0.025 wt. % MgO and 0.005 to 0.007 wt.Type: GrantFiled: May 16, 2003Date of Patent: December 7, 2004Assignee: Ferro CorporationInventors: Hyun Park, Daniel E. McCauley, Mike S. H. Chu
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Publication number: 20040229746Abstract: Multilayer ceramic chip capacitors which satisfy X7R requirements and which are compatible with reducing-atmosphere sintering conditions so that non-noble metals such as nickel, copper, and alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers preferably contain BaTiO3 as the major component and Mn3O4, Y2O3, Ho2O3, CaCO3, SiO2, B2O3, Al2O3, MgO, and CaO as minor constituents. They are batched in a proportion that there are preferably present 99.00 to 98.5 wt. % BaTiO3, 0.336 to 0.505 wt. % Mn3O4, 0.198 to 0.296 wt. % Y2O3, 0.132 to 0.198 wt. % Ho2O3, 0.199 to 0.299 wt. % CaCO3, 0.057 to 0.085 wt. % SiO2, 0.039 to 0.058 wt. % B2O3, 0.018 to 0.027 wt. % Al2O3, 0.016 to 0.025 wt. % MgO and 0.005 to 0.007 wt.Type: ApplicationFiled: May 16, 2003Publication date: November 18, 2004Applicant: Ferro CorporationInventors: Hyun Park, Daniel E. McCauley, Mike S. H. Chu
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Patent number: 6185087Abstract: Multilayer ceramic chip capacitors which satisfy X7R requirements and which are compatible with reducing atmosphere sintering conditions so that non-noble metals such as nickel, copper, and alloys thereof may be used for internal and external electrodes are made in accordance with the invention. The capacitors exhibit desirable dielectric properties (high capacitance, low dissipation factor, high insulation resistance), excellent performance on highly accelerated life testing, and very good resistance to dielectric breakdown. The dielectric layers preferably contain BaTiO3 as the major component and CaTiO3, BaO, CaO, SrO, Si02, MnO2, Y2O3, and CoO as minor components in such proportions so that there are present 0.1 to 4 mol % CaTiO3, 0.1 to 2 mol % BaO, 0 to 1 mol % CaO, 0 to 1 mol % SrO, 0.1 to 5 mol % SiO2, 0.01 to 2 mol % MnO2, 0.1 to 3 mol % Y2O3, and 0.01 to 1 mol % CoO. The preferred form of the invention may be sintered in the temperature range 1,250 to 1,400° C.Type: GrantFiled: April 8, 1999Date of Patent: February 6, 2001Assignees: Kemet Electronics Corp., Ferro Electronic Materials Inc.Inventors: Hyun D. Park, Joseph D. Nance, Mike S. H. Chu, Yuval Avniel
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Patent number: 5550092Abstract: A sinterable ceramic composition which comprises a barium titanate based dielectric precursor powder which has a temperature coefficient of capacitance, TC, of .+-.15% over the temperature range -55.degree. to 125.degree. C., in admixture with from 0.25 to 2.0% by weight of an additive which is selected from the group consisting of ZrSiO.sub.4, Al.sub.2 O.sub.3, SiO.sub.2, precursors therefor and mixtures thereof, the composition having an average particle size in the range of from 0.6 to 0.8 micrometers and, when fired, having a dielectric constant of above 2500, a TC of .+-.15% over the temperature range of -55.degree. to +125.degree. C. and a porosity of less than 0.7% with no pores greater than 3.5 micrometers average diameter.Type: GrantFiled: February 10, 1995Date of Patent: August 27, 1996Assignee: Tam Ceramics Inc.Inventors: Mike S.-H. Chu, John Bultitude, Christopher Hood
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Patent number: 5362693Abstract: The present invention provides ceramic compositions for preparing multi-layer capacitors (MLCs) having high dielectric constants between about 3000 and 4700 and stable temperature coefficients (TC) prepared from high purity barium titanate, niobium pentoxide, and cobalt oxide.Type: GrantFiled: November 12, 1993Date of Patent: November 8, 1994Assignee: Tam Ceramics, Inc.Inventors: Mike S. H. Chu, Susan E. Corah
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Patent number: 4882305Abstract: The present invention provides ceramic compositions for preparing multi-layer capacitors (MLCs) having high dielectric constants between about 3000 and 4700 and stable temperature coefficients (TC) prepared from high purity barium titanate, niobium pentoxide and cobalt oxide.Type: GrantFiled: October 9, 1987Date of Patent: November 21, 1989Assignee: TAM Ceramics, Inc.Inventors: Mike S. H. Chu, Charles E. Hodgkins, Terence C. Dean
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Patent number: 4540676Abstract: A low temperature fired ceramic dielectric composition in which the dielectric constant does not vary from its base value of over 2400 by more than 15 percent over a wide temperature range. A base ceramic preparation (a) and a ceramic flux (b), each consisting essentially of metal oxides or precursors thereof to provide in oxide form (a) 98.0 to 99 weight percent barium titanate, from about 0.97 to about 1.54 weight percent niobium pentoxide and from about 0.19 to about 0.32 weight percent cobalt oxide; (b) from about 16 to about 60 weight percent bismuth titanate, about 8 to about 52 weight percent lead titanate, about 18 to about 35 weight percent zinc oxide and about 5 to about 11 weight percent boron oxide. Manganese dioxide or precursor thereof in amount of from about 0 to 0.Type: GrantFiled: May 23, 1984Date of Patent: September 10, 1985Assignee: TAM CeramicsInventors: Mike S. H. Chu, Charles E. Hodgkins, Daniel C. Rose