Patents by Inventor Mikito Sugiyama
Mikito Sugiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11948715Abstract: A magnetic composite contains metal magnetic particles and a resin. The metal magnetic particles contain at least one Fe-containing crystalline material, and [Formula 1]Bs×?×{log(?×1/D+?×Bs+?)}{circumflex over (?)}??13T, where Bs and D are the saturation flux density in T and the median diameter of crystallites in ?m, respectively, of the crystalline material, ?=14.3, ?=?0.67, ?=752, ?=512, and ?=?815.Type: GrantFiled: August 20, 2021Date of Patent: April 2, 2024Assignee: Murata Manufacturing Co., Ltd.Inventors: Mikito Sugiyama, Mitsuru Odahara, Takuya Ishida
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Patent number: 11901104Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 ?m or more and 5.0 ?m or less (i.e., from 1.3 ?m to 5.0 ?m), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.Type: GrantFiled: February 21, 2023Date of Patent: February 13, 2024Assignee: Murata Manufacturing Co., Ltd.Inventors: Takuya Ishida, Mikito Sugiyama, Mitsuru Odahara, Hideaki Ooi, Koichi Ida
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Patent number: 11705271Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged not to extend through a winding portion of the coil conductor or not to entirely extend through the body.Type: GrantFiled: December 16, 2019Date of Patent: July 18, 2023Assignee: Murata Manufacturing Co., Ltd.Inventors: Noriko Shimizu, Gota Shinohara, Mikito Sugiyama, Mari Yonemura
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Publication number: 20230207168Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 µm or more and 5.0 µm or less (i.e., from 1.3 µm to 5.0 µm), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.Type: ApplicationFiled: February 21, 2023Publication date: June 29, 2023Applicant: Murata Manufacturing Co., Ltd.Inventors: Takuya ISHIDA, Mikito SUGIYAMA, Mitsuru ODAHARA, Hideaki OOI, Koichi IDA
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Patent number: 11631513Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 ?m or more and 5.0 ?m or less (i.e., from 1.3 ?m to 5.0 ?m), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.Type: GrantFiled: March 27, 2020Date of Patent: April 18, 2023Assignee: Murata Manufacturing Co., Ltd.Inventors: Takuya Ishida, Mikito Sugiyama, Mitsuru Odahara, Hideaki Ooi, Koichi Ida
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Publication number: 20230039428Abstract: A magnetic material includes magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 2) around a gravity center position of the particle in a planar region, an area of the particle after the rotation overlaps with an area of the particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven particles are present on a band portion in a rectangular shape. For the particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as ?, a 10% cumulative frequency distribution is equal to or greater than 0.9?, and a 90% cumulative frequency distribution is equal to or less than 1.1?. A surface of the particle is covered with an insulating film.Type: ApplicationFiled: September 30, 2022Publication date: February 9, 2023Applicant: Murata Manufacturing Co., Ltd.Inventors: Isamu MIYAKE, Mikito SUGIYAMA, Mitsuru ODAHARA
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Publication number: 20230043221Abstract: A magnetic material is formed of an aggregate of magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 6) around a gravity center position of the magnetic particle in a planar region, an area of the magnetic particle after the rotation overlaps with an area of the magnetic particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven magnetic particles are on a band portion in a rectangular shape. For the magnetic particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as ?, a 10% cumulative frequency distribution is equal to or greater than 0.6?, and a 90% cumulative frequency distribution is equal to or less than 1.4?.Type: ApplicationFiled: September 30, 2022Publication date: February 9, 2023Applicant: Murata Manufacturing Co., Ltd.Inventors: Isamu MIYAKE, Naoya NOO, Mikito SUGIYAMA, Mitsuru ODAHARA
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Patent number: 11569022Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged to block between at least one of top and bottom surfaces of the body and the coil conductor.Type: GrantFiled: December 16, 2019Date of Patent: January 31, 2023Assignee: Murata Manufacturing Co., Ltd.Inventors: Noriko Shimizu, Gota Shinohara, Mikito Sugiyama, Mari Yonemura
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Patent number: 11322292Abstract: A coil component includes a body, a coil conductor embedded in the body, and outer electrodes disposed on the outside of the body. The body includes a first magnetic layer containing a substantially spherical metallic magnetic material and second and third layers containing a substantially flat metallic magnetic material. At least the wound section of the coil conductor is between the second and third magnetic layers in the direction along the axis of the coil conductor. In the direction perpendicular to the axis, the second and third magnetic layers have a width equal to or larger than the outer diameter of the wound section of the coil component. The substantially flat metallic magnetic material is oriented so that the flat plane thereof is perpendicular to the axis of the coil conductor. The first magnetic layer extends between the second and third magnetic layers and the outer electrodes.Type: GrantFiled: December 7, 2018Date of Patent: May 3, 2022Assignee: Murata Manufacturing Co., Ltd.Inventors: Mikito Sugiyama, Mitsuru Odahara, Takuya Ishida, Hideaki Ooi, Takao Kawachi
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Publication number: 20220059265Abstract: A magnetic composite contains metal magnetic particles and a resin. The metal magnetic particles contain at least one Fe-containing crystalline material, and [Formula 1] Bs×?×{log(?×1/D+?×Bs+?)}{circumflex over (?)}??13, where Bs and D are the saturation flux density in T and the median diameter of crystallites in ?m, respectively, of the crystalline material, ?=14.3, ?=?0.67, ?=752, ?=512, and ?=?815.Type: ApplicationFiled: August 20, 2021Publication date: February 24, 2022Applicant: Murata Manufacturing Co., Ltd.Inventors: Mikito SUGIYAMA, Mitsuru ODAHARA, Takuya ISHIDA
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Patent number: 11011190Abstract: A write head for a data storage device comprises a main pole, a trailing shield, and a write-field enhancement structure disposed in a write gap between the main pole and the trailing shield. The write-field enhancement structure comprises a non-magnetic spacer, a non-magnetic layer, and a magnetic DC-field-generation (DFG) layer. The DFG layer is sandwiched between the non-magnetic layer and the non-magnetic spacer. The write head also includes at least one magnetic notch adjacent to at least one of the main pole or the trailing shield. The non-magnetic spacer is adjacent to a magnetic notch. Some embodiments include multiple magnetic notches. Also disclosed are data storage devices comprising such write heads.Type: GrantFiled: April 24, 2020Date of Patent: May 18, 2021Assignee: Western Digital Technologies, Inc.Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama
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Publication number: 20200342899Abstract: A write head for a data storage device comprises a main pole, a trailing shield, and a write-field enhancement structure disposed in a write gap between the main pole and the trailing shield. The write-field enhancement structure comprises a non-magnetic spacer, a non-magnetic layer, and a magnetic DC-field-generation (DFG) layer. The DFG layer is sandwiched between the non-magnetic layer and the non-magnetic spacer. The write head also includes at least one magnetic notch adjacent to at least one of the main pole or the trailing shield. The non-magnetic spacer is adjacent to a magnetic notch. Some embodiments include multiple magnetic notches. Also disclosed are data storage devices comprising such write heads.Type: ApplicationFiled: April 24, 2020Publication date: October 29, 2020Applicant: Western Digital Technologies, Inc.Inventors: James Terrence OLSON, Hiroyuki HOSHIYA, Alexander GONCHAROV, Masato SHIIMOTO, Mikito SUGIYAMA
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Patent number: 10811039Abstract: Disclosed herein are perpendicular magnetic recording writers for providing spin-torque-assisted write field enhancement, and hard disk drives comprising such magnetic write heads. A spin-torque-assisting element is disposed in the write gap and extends to the air-bearing surface (ABS). The spin-torque-assisting element comprises a non-magnetic layer in contact with a main pole, a DC-field generation (DFG) layer with a first side in contact with the non-magnetic layer, and a spacer layer in contact with a second side of the DFG layer. A magnetization of the DFG layer is configured to be aligned substantially parallel to a write gap magnetic field generated by the main pole during a write process, and the magnetization of the DFG layer is configured to flip its direction in response to application of a bias current exceeding a specified magnitude.Type: GrantFiled: January 22, 2020Date of Patent: October 20, 2020Assignee: Western Digital Technologies, Inc.Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama
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Publication number: 20200312501Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 ?m or more and 5.0 ?m or less (i.e., from 1.3 ?m to 5.0 ?m), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.Type: ApplicationFiled: March 27, 2020Publication date: October 1, 2020Applicant: Murata Manufacturing Co., Ltd.Inventors: Takuya ISHIDA, Mikito SUGIYAMA, Mitsuru ODAHARA, Hideaki OOI, Koichi IDA
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Publication number: 20200234729Abstract: Disclosed herein are magnetic write heads for providing spin-torque-assisted write field enhancement, and hard disk drives comprising such magnetic write heads. Within the write gap, each magnetic write head comprises a main pole, a trailing shield, a spacer disposed between the main pole and the trailing shield, a non-magnetic layer disposed between the main pole and the trailing shield, and a magnetic DC-field-generation (DFG) layer adjacent to the spacer and disposed between the spacer and the non-magnetic layer. In some embodiments, the DFG layer is the only magnetic layer within the write gap that is not adjacent to the main pole or the trailing shield.Type: ApplicationFiled: January 22, 2020Publication date: July 23, 2020Applicant: Western Digital Technologies, Inc.Inventors: James Terrence OLSON, Hiroyuki HOSHIYA, Alexander GONCHAROV, Masato SHIIMOTO, Mikito SUGIYAMA
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Publication number: 20200118734Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged not to extend through a winding portion of the coil conductor or not to entirely extend through the body.Type: ApplicationFiled: December 16, 2019Publication date: April 16, 2020Applicant: Murata Manufacturing Co., Ltd.Inventors: Noriko SHIMIZU, Gota SHINOHARA, Mikito SUGIYAMA, Mari YONEMURA
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Publication number: 20200118733Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged to block between at least one of top and bottom surfaces of the body and the coil conductor.Type: ApplicationFiled: December 16, 2019Publication date: April 16, 2020Applicant: Murata Manufacturing Co., Ltd.Inventors: Noriko SHIMIZU, Gota SHINOHARA, Mikito SUGIYAMA, Mari YONEMURA
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Patent number: 10546603Abstract: Disclosed herein are magnetic write heads and hard disk drives comprising such magnetic write heads. A magnetic head comprises a magnetic pole, a first shield separated from the magnetic pole at an air-bearing surface (ABS) of the magnetic head, a magnetic layer disposed between the magnetic pole and the first shield, wherein the magnetic layer comprises at least of iron, cobalt, or nickel, a first non-magnetic layer disposed between the magnetic pole and the magnetic layer, and a second non-magnetic layer disposed between the magnetic layer and the first shield, wherein the magnetic layer is the only magnetic layer at the ABS that is between the main pole and the first shield that is not adjacent to the main pole or the first shield.Type: GrantFiled: June 13, 2019Date of Patent: January 28, 2020Assignee: Western Digital Technologies, Inc.Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama
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Publication number: 20190295572Abstract: Disclosed herein are magnetic write heads and hard disk drives comprising such magnetic write heads. A magnetic head comprises a magnetic pole, a first shield separated from the magnetic pole at an air-bearing surface (ABS) of the magnetic head, a magnetic layer disposed between the magnetic pole and the first shield, wherein the magnetic layer comprises at least of iron, cobalt, or nickel, a first non-magnetic layer disposed between the magnetic pole and the magnetic layer, and a second non-magnetic layer disposed between the magnetic layer and the first shield, wherein the magnetic layer is the only magnetic layer at the ABS that is between the main pole and the first shield that is not adjacent to the main pole or the first shield.Type: ApplicationFiled: June 13, 2019Publication date: September 26, 2019Applicant: Western Digital Technologies, Inc.Inventors: James Terrence OLSON, Hiroyuki HOSHIYA, Alexander GONCHAROV, Masato SHIIMOTO, Mikito SUGIYAMA
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Patent number: 10366714Abstract: Disclosed herein are magnetic write heads for providing spin-torque-assisted write field enhancement, and hard disk drives comprising such magnetic write heads. Within the write gap, each magnetic write head comprises a main pole, a trailing shield, a spacer disposed between the main pole and the trailing shield, a non-magnetic layer disposed between the main pole and the trailing shield, and a magnetic DC-field-generation (DFG) layer adjacent to the spacer and disposed between the spacer and the non-magnetic layer. In some embodiments, the DFG layer is the only magnetic layer within the write gap that is not adjacent to the main pole or the trailing shield.Type: GrantFiled: July 26, 2017Date of Patent: July 30, 2019Assignee: Western Digital Technologies, Inc.Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama