Patents by Inventor Mikito Sugiyama

Mikito Sugiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11948715
    Abstract: A magnetic composite contains metal magnetic particles and a resin. The metal magnetic particles contain at least one Fe-containing crystalline material, and [Formula 1]Bs×?×{log(?×1/D+?×Bs+?)}{circumflex over (?)}??13T, where Bs and D are the saturation flux density in T and the median diameter of crystallites in ?m, respectively, of the crystalline material, ?=14.3, ?=?0.67, ?=752, ?=512, and ?=?815.
    Type: Grant
    Filed: August 20, 2021
    Date of Patent: April 2, 2024
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Mikito Sugiyama, Mitsuru Odahara, Takuya Ishida
  • Patent number: 11901104
    Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 ?m or more and 5.0 ?m or less (i.e., from 1.3 ?m to 5.0 ?m), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.
    Type: Grant
    Filed: February 21, 2023
    Date of Patent: February 13, 2024
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Takuya Ishida, Mikito Sugiyama, Mitsuru Odahara, Hideaki Ooi, Koichi Ida
  • Patent number: 11705271
    Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged not to extend through a winding portion of the coil conductor or not to entirely extend through the body.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: July 18, 2023
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Noriko Shimizu, Gota Shinohara, Mikito Sugiyama, Mari Yonemura
  • Publication number: 20230207168
    Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 µm or more and 5.0 µm or less (i.e., from 1.3 µm to 5.0 µm), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.
    Type: Application
    Filed: February 21, 2023
    Publication date: June 29, 2023
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takuya ISHIDA, Mikito SUGIYAMA, Mitsuru ODAHARA, Hideaki OOI, Koichi IDA
  • Patent number: 11631513
    Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 ?m or more and 5.0 ?m or less (i.e., from 1.3 ?m to 5.0 ?m), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: April 18, 2023
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Takuya Ishida, Mikito Sugiyama, Mitsuru Odahara, Hideaki Ooi, Koichi Ida
  • Publication number: 20230039428
    Abstract: A magnetic material includes magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 2) around a gravity center position of the particle in a planar region, an area of the particle after the rotation overlaps with an area of the particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven particles are present on a band portion in a rectangular shape. For the particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as ?, a 10% cumulative frequency distribution is equal to or greater than 0.9?, and a 90% cumulative frequency distribution is equal to or less than 1.1?. A surface of the particle is covered with an insulating film.
    Type: Application
    Filed: September 30, 2022
    Publication date: February 9, 2023
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Isamu MIYAKE, Mikito SUGIYAMA, Mitsuru ODAHARA
  • Publication number: 20230043221
    Abstract: A magnetic material is formed of an aggregate of magnetic particles. When a magnetic particle is rotated by 360/n degrees (n is an any integer equal to or greater than 6) around a gravity center position of the magnetic particle in a planar region, an area of the magnetic particle after the rotation overlaps with an area of the magnetic particle before the rotation by 90% or more. In the planar region, gravity center positions of from nine to eleven magnetic particles are on a band portion in a rectangular shape. For the magnetic particles in the planar region, when a number-based 50% cumulative frequency distribution of maximum lengths in a direction passing through respective gravity center positions is defined as ?, a 10% cumulative frequency distribution is equal to or greater than 0.6?, and a 90% cumulative frequency distribution is equal to or less than 1.4?.
    Type: Application
    Filed: September 30, 2022
    Publication date: February 9, 2023
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Isamu MIYAKE, Naoya NOO, Mikito SUGIYAMA, Mitsuru ODAHARA
  • Patent number: 11569022
    Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged to block between at least one of top and bottom surfaces of the body and the coil conductor.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: January 31, 2023
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Noriko Shimizu, Gota Shinohara, Mikito Sugiyama, Mari Yonemura
  • Patent number: 11322292
    Abstract: A coil component includes a body, a coil conductor embedded in the body, and outer electrodes disposed on the outside of the body. The body includes a first magnetic layer containing a substantially spherical metallic magnetic material and second and third layers containing a substantially flat metallic magnetic material. At least the wound section of the coil conductor is between the second and third magnetic layers in the direction along the axis of the coil conductor. In the direction perpendicular to the axis, the second and third magnetic layers have a width equal to or larger than the outer diameter of the wound section of the coil component. The substantially flat metallic magnetic material is oriented so that the flat plane thereof is perpendicular to the axis of the coil conductor. The first magnetic layer extends between the second and third magnetic layers and the outer electrodes.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: May 3, 2022
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Mikito Sugiyama, Mitsuru Odahara, Takuya Ishida, Hideaki Ooi, Takao Kawachi
  • Publication number: 20220059265
    Abstract: A magnetic composite contains metal magnetic particles and a resin. The metal magnetic particles contain at least one Fe-containing crystalline material, and [Formula 1] Bs×?×{log(?×1/D+?×Bs+?)}{circumflex over (?)}??13, where Bs and D are the saturation flux density in T and the median diameter of crystallites in ?m, respectively, of the crystalline material, ?=14.3, ?=?0.67, ?=752, ?=512, and ?=?815.
    Type: Application
    Filed: August 20, 2021
    Publication date: February 24, 2022
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Mikito SUGIYAMA, Mitsuru ODAHARA, Takuya ISHIDA
  • Patent number: 11011190
    Abstract: A write head for a data storage device comprises a main pole, a trailing shield, and a write-field enhancement structure disposed in a write gap between the main pole and the trailing shield. The write-field enhancement structure comprises a non-magnetic spacer, a non-magnetic layer, and a magnetic DC-field-generation (DFG) layer. The DFG layer is sandwiched between the non-magnetic layer and the non-magnetic spacer. The write head also includes at least one magnetic notch adjacent to at least one of the main pole or the trailing shield. The non-magnetic spacer is adjacent to a magnetic notch. Some embodiments include multiple magnetic notches. Also disclosed are data storage devices comprising such write heads.
    Type: Grant
    Filed: April 24, 2020
    Date of Patent: May 18, 2021
    Assignee: Western Digital Technologies, Inc.
    Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama
  • Publication number: 20200342899
    Abstract: A write head for a data storage device comprises a main pole, a trailing shield, and a write-field enhancement structure disposed in a write gap between the main pole and the trailing shield. The write-field enhancement structure comprises a non-magnetic spacer, a non-magnetic layer, and a magnetic DC-field-generation (DFG) layer. The DFG layer is sandwiched between the non-magnetic layer and the non-magnetic spacer. The write head also includes at least one magnetic notch adjacent to at least one of the main pole or the trailing shield. The non-magnetic spacer is adjacent to a magnetic notch. Some embodiments include multiple magnetic notches. Also disclosed are data storage devices comprising such write heads.
    Type: Application
    Filed: April 24, 2020
    Publication date: October 29, 2020
    Applicant: Western Digital Technologies, Inc.
    Inventors: James Terrence OLSON, Hiroyuki HOSHIYA, Alexander GONCHAROV, Masato SHIIMOTO, Mikito SUGIYAMA
  • Patent number: 10811039
    Abstract: Disclosed herein are perpendicular magnetic recording writers for providing spin-torque-assisted write field enhancement, and hard disk drives comprising such magnetic write heads. A spin-torque-assisting element is disposed in the write gap and extends to the air-bearing surface (ABS). The spin-torque-assisting element comprises a non-magnetic layer in contact with a main pole, a DC-field generation (DFG) layer with a first side in contact with the non-magnetic layer, and a spacer layer in contact with a second side of the DFG layer. A magnetization of the DFG layer is configured to be aligned substantially parallel to a write gap magnetic field generated by the main pole during a write process, and the magnetization of the DFG layer is configured to flip its direction in response to application of a bias current exceeding a specified magnitude.
    Type: Grant
    Filed: January 22, 2020
    Date of Patent: October 20, 2020
    Assignee: Western Digital Technologies, Inc.
    Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama
  • Publication number: 20200312501
    Abstract: A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D50 of 1.3 ?m or more and 5.0 ?m or less (i.e., from 1.3 ?m to 5.0 ?m), and second particles having a median diameter D50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.
    Type: Application
    Filed: March 27, 2020
    Publication date: October 1, 2020
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takuya ISHIDA, Mikito SUGIYAMA, Mitsuru ODAHARA, Hideaki OOI, Koichi IDA
  • Publication number: 20200234729
    Abstract: Disclosed herein are magnetic write heads for providing spin-torque-assisted write field enhancement, and hard disk drives comprising such magnetic write heads. Within the write gap, each magnetic write head comprises a main pole, a trailing shield, a spacer disposed between the main pole and the trailing shield, a non-magnetic layer disposed between the main pole and the trailing shield, and a magnetic DC-field-generation (DFG) layer adjacent to the spacer and disposed between the spacer and the non-magnetic layer. In some embodiments, the DFG layer is the only magnetic layer within the write gap that is not adjacent to the main pole or the trailing shield.
    Type: Application
    Filed: January 22, 2020
    Publication date: July 23, 2020
    Applicant: Western Digital Technologies, Inc.
    Inventors: James Terrence OLSON, Hiroyuki HOSHIYA, Alexander GONCHAROV, Masato SHIIMOTO, Mikito SUGIYAMA
  • Publication number: 20200118734
    Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged not to extend through a winding portion of the coil conductor or not to entirely extend through the body.
    Type: Application
    Filed: December 16, 2019
    Publication date: April 16, 2020
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Noriko SHIMIZU, Gota SHINOHARA, Mikito SUGIYAMA, Mari YONEMURA
  • Publication number: 20200118733
    Abstract: A coil component includes a body and a coil conductor embedded in the body. The body includes a magnetic layer and a non-magnetic layer. The magnetic layer is formed of a composite material including a metal particle and a resin material, and the non-magnetic layer is arranged to block between at least one of top and bottom surfaces of the body and the coil conductor.
    Type: Application
    Filed: December 16, 2019
    Publication date: April 16, 2020
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Noriko SHIMIZU, Gota SHINOHARA, Mikito SUGIYAMA, Mari YONEMURA
  • Patent number: 10546603
    Abstract: Disclosed herein are magnetic write heads and hard disk drives comprising such magnetic write heads. A magnetic head comprises a magnetic pole, a first shield separated from the magnetic pole at an air-bearing surface (ABS) of the magnetic head, a magnetic layer disposed between the magnetic pole and the first shield, wherein the magnetic layer comprises at least of iron, cobalt, or nickel, a first non-magnetic layer disposed between the magnetic pole and the magnetic layer, and a second non-magnetic layer disposed between the magnetic layer and the first shield, wherein the magnetic layer is the only magnetic layer at the ABS that is between the main pole and the first shield that is not adjacent to the main pole or the first shield.
    Type: Grant
    Filed: June 13, 2019
    Date of Patent: January 28, 2020
    Assignee: Western Digital Technologies, Inc.
    Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama
  • Publication number: 20190295572
    Abstract: Disclosed herein are magnetic write heads and hard disk drives comprising such magnetic write heads. A magnetic head comprises a magnetic pole, a first shield separated from the magnetic pole at an air-bearing surface (ABS) of the magnetic head, a magnetic layer disposed between the magnetic pole and the first shield, wherein the magnetic layer comprises at least of iron, cobalt, or nickel, a first non-magnetic layer disposed between the magnetic pole and the magnetic layer, and a second non-magnetic layer disposed between the magnetic layer and the first shield, wherein the magnetic layer is the only magnetic layer at the ABS that is between the main pole and the first shield that is not adjacent to the main pole or the first shield.
    Type: Application
    Filed: June 13, 2019
    Publication date: September 26, 2019
    Applicant: Western Digital Technologies, Inc.
    Inventors: James Terrence OLSON, Hiroyuki HOSHIYA, Alexander GONCHAROV, Masato SHIIMOTO, Mikito SUGIYAMA
  • Patent number: 10366714
    Abstract: Disclosed herein are magnetic write heads for providing spin-torque-assisted write field enhancement, and hard disk drives comprising such magnetic write heads. Within the write gap, each magnetic write head comprises a main pole, a trailing shield, a spacer disposed between the main pole and the trailing shield, a non-magnetic layer disposed between the main pole and the trailing shield, and a magnetic DC-field-generation (DFG) layer adjacent to the spacer and disposed between the spacer and the non-magnetic layer. In some embodiments, the DFG layer is the only magnetic layer within the write gap that is not adjacent to the main pole or the trailing shield.
    Type: Grant
    Filed: July 26, 2017
    Date of Patent: July 30, 2019
    Assignee: Western Digital Technologies, Inc.
    Inventors: James Terrence Olson, Hiroyuki Hoshiya, Alexander Goncharov, Masato Shiimoto, Mikito Sugiyama