Abstract: Aspects of the present invention include a system and method for improving the reliability performance of hard disk drives by routing the traces connected to the slider from the trailing edge to the leading edge and having a portion of the traces being under the magnetic slider. Aspects of the present invention can also include routing the traces in a manner that lessens the stress experienced during vibration or shock events.

Abstract: A head gimbal assembly includes a micro-actuator, a slider, and a suspension that supports the micro-actuator and the slider. The micro-actuator includes a metal frame including a top support to support the slider, a bottom support to connect to the suspension, and a pair of side arms that interconnect the top support and the bottom support. The top support includes a rotatable plate and connection arms that couple the rotatable plate to respective side arms. A PZT element is mounted to each of the side arms. Each PZT element is excitable to cause selective movement of the side arms. The suspension includes a load beam having a dimple that engages and supports the rotatable plate in use.

Abstract: Systems and methods for identifying problems with PZT elements of micro-actuators are provided. In certain example embodiments, a voltage (e.g., a sine voltage) may be applied to a reference unit causing it as well as a test unit to vibrate. Characteristics of the respective resonances (e.g., frequency, amplitude, phase, etc.) may be compared (e.g., by a processor) to determine whether there are problems with the test unit. The reference unit may include an HGA or an HSA of a hard disk drive device. The test unit may include corresponding parts for inspection. Such techniques make it possible to detect problems with PZT elements when there is only one PZT element per micro-actuator.

Abstract: A suspension for a HGA includes a base plate, a flexure having a suspension tongue for holding a slider, a load beam, and a hinge that are assembled together; wherein a strengthening plate is formed on the suspension tongue to increase stiffness of the suspension tongue. So the invention enable the use of the suspension with lower pitch and roll stiffness while preventing the suspension deformation. This ensures the slider mounted on the suspension have a good flying performance. The invention also discloses a HGA with such a suspension and a disk drive unit having such an HGA.

Abstract: A micro-actuator for a head gimbal assembly includes a metal frame including a bottom support integrated with a suspension flexure of the head gimbal assembly, a top support adapted to support a slider of the head gimbal assembly, and a pair of side arms that interconnect the top support and the bottom support. The top support includes a rotatable plate, connection arms that couple the rotatable plate to respective side arms, and an electrical pad support plate that supports bonding pads. A PZT element is mounted to each of the side arms. Each PZT element is excitable to cause selective movement of the side arms.

Abstract: A micro-actuator frame for a head gimbal assembly includes a bottom support adapted to be connected to a suspension of the head gimbal assembly, a top support adapted to support a slider of the head gimbal assembly, a pair of side arms that interconnect the bottom support and the top support, and a micro-actuator mounting structure provided to the bottom support. The micro-actuator mounting structure is constructed and arranged to maintain a substantially constant gap between the top support and the suspension of the head gimbal assembly in use.

Abstract: A HGA includes a slider and a suspension for supporting the slider. The suspension includes a load beam, a base plate, and a flexure, which are assembled together. The flexure has a suspension tongue with a suspension through hole defined therein at a position corresponding to a center of the slider mounted on the suspension tongue. A dimple is provided to connect the suspension tongue and the load beam. The dimple has a first bump, a second bump and a shaft connecting the first and the second bumps. The shaft of the dimple extends through the suspension through hole to limit the suspension tongue between the first and the second bumps. Meanwhile, a manufacturing method of the HGA and a disk drive unit with the HGA are disclosed.

Abstract: A HGA of the present invention includes a slider; a micro-actuator comprising two thin film PZT pieces to define a notch; a suspension to load the slider and the micro-actuator. The suspension comprises: a flexure having an actuator loading portion with a slot corresponding to the notch of the micro-actuator, and a slider-loading portion to partially hold the slider; and a load beam having a first dimple to support the flexure at a position thereof corresponding to a central area of the slider, and a second dimple extending through both the slot of the flexure and the notch defined by the micro-actuator and toward an leading edge end portion of the slider to form a gap between the slider and the second dimple. The invention also discloses a disk drive unit having the improved HGA.

Abstract: A flex cable frame assembly for a head gimbal assembly includes a micro-actuator frame and a flex cable mounted to the micro-actuator frame. The flex cable includes a first set of bonding pads provided to one end of the flex cable, a second set of bonding pads provided to an opposing end of the flex cable, and a trace integrated to the flex cable that interconnects the first set of bonding pads and the second set of bonding pads.

Abstract: A method of testing a performance of a HGA including a magnetic head and a micro-actuator for precisely positioning the magnetic head with respect to a magnetic medium is disclosed. The key of the method is to obtain three track center values under conditions of no driving the micro-actuator, driving the micro-actuator in a positive direction using an operating DC voltage, and driving the micro-actuator in a negative direction using the operating DC voltage respectively, and finally do calculation of the three track center values, thus successfully obtains the displacement performance of the micro-actuator in a simple way. The method is capable of testing the HGA's performance under lower operating voltage by moving the slider by a predetermined distance toward an off-track direction, which accordingly assists to identify three track center values and thereby ensures the method an accurate measurement.

Abstract: A head gimbal assembly includes a suspension including a suspension flexure. The suspension flexure includes a step plate mechanically formed in the suspension flexure. A micro-actuator is mounted to the step plate of the suspension flexure. The step plate is constructed and arranged to support the micro-actuator such that a substantially constant gap is maintained between a top support of the micro-actuator and the suspension flexure in use.

Abstract: A rotational micro-actuator (20) used in hard disk driver is disclosed. It comprises a frame (21) approximately in the shape of letter “S” and PZT pieces (28, 29) attached to said frame (21), wherein said frame (21) is formed with a central coupling portion (213) by which the micro-actuator (20) is coupled to a suspension tongue (177), and two pieces of said PZT (28, 29) are arranged in central symmetry manner about said central coupling portion (213) such that said micro-actuator (20) can rotate about said central coupling portion (213) in response to the driving signals applied to said PZT pieces (28, 29), thus cause the displacement of the head element secured to the micro-actuator (20) so as to achieve the fine positioning of the head element. With above configuration, the micro-actuator of this invention will not cause the resonance of the suspension base plate during operation. Thereby the servo bandwidth of the hard disk driver is expanded.

Abstract: A thin film piezoelectric element includes a piezoelectric thin film layer, a seed layer and an elastic substrate layer. The piezoelectric thin film layer is a laminated structure comprising a first electrode layer, a second electrode layer and a piezoelectric layer sandwiched between the first electrode layer and the second electrode layer. The seed layer is formed on the second electrode layer, and the elastic substrate layer is formed on the seed layer. The thin film piezoelectric element is a single layer structure and has an elastic substrate layer for supporting the single layer structure, thereby it has enough stiffness and flexibility to afford facilities for manufacture and assembly and to avoid film peeling and deformation, ultimately increasing the production efficiency and lowering the cost. The invention also discloses a method for manufacturing the thin film piezoelectric element, a head gimal assembly and a disk drive unit with the same.

Abstract: A piezoelectric element comprises a first laminated structure body and a second laminated structure body. Side surfaces of the first and the second laminated structure bodies that are parallel to a laminating direction both have at least a portion etched to form a recess so that a step distance is formed between sides of the two adjacent electrode layers that are parallel to the laminating direction. The design of the step distance of the present invention increases insulation resistance between the two adjacent electrode layers on the opposite surfaces of the piezoelectric layer, lowers reject rate, and reduce manufacture cost. The first and the second laminated structure bodies are symmetrically laminated and bonded together, thus optimizing force balancing performance. The recess of the first and second laminated structure body may be filled with insulation resin, which also increases insulation resistance between the two adjacent electrode layers of the piezoelectric layer.

Abstract: A HGA includes a suspension, a seed layer formed on a PZT holding region of a flexure of the suspension and a piezoelectric element deposited on the seed layer. The piezoelectric element is electrically connected with the suspension to form a PZT micro-actuator. The present invention simultaneously conducts the manufacture, mechanical assembly and electrical connection of the piezoelectric element and suspension, thus the present invention has simple operation process and short process time, high manufacture yield, sound mechanical, dynamic and static performance. In addition, the present invention firstly forms the seed layer on the flexure and secondly forms the piezoelectric element on the seed layer, wherein the seed layer is metallic material, metal oxide, non-metallic material, or inorganic salt, the seed layer enables to easily control the operation and assists to improve the performance of the HGA.

Abstract: A micro-actuator for a head gimbal assembly includes a support structure and a PZT element. The support structure includes a bottom support integrated with a suspension flexure of the head gimbal assembly, a top support adapted to support a slider of the head gimbal assembly, and a leading beam that couples the bottom support and the top support. The leading beam includes a weak point that allows the top support to rotate about a rotational axis in use. The PZT element is mounted between the top and bottom supports. The PZT element is excitable to cause selective rotational movement of the top support about the rotational axis in use.

Abstract: A system is disclosed for maintaining proper alignment of a hard disk micro-actuator and magnetic head with respect to a drive arm's suspension during the curing process of the bonding agent used in their coupling. Embodiments may include a system to couple an actuator element to a suspension element comprising: a shim element to be plated at a first location between an actuator element and a suspension element to maintain a relative orientation of the actuator element with respect to the suspension element during a curing process of a bonding agent at a second location between said actuator element and said suspension element.

Abstract: A HSA includes a plurality of HGAs and an FPC. The FPC includes a connector for connecting with a control system, a voltage trace and a ground trace. A common voltage end of the voltage trace has a plurality of first voltage pads and a plurality of second voltage pads arranged adjacent to the corresponding first voltage pads respectively and electrically isolated from the respective first voltage pads. Each of the second voltage pads connects with the micro-actuator of the corresponding HGA. A common ground end of the ground trace has a plurality of micro-actuator ground pads, each of which connects with a micro-actuator of the corresponding HGA. The second voltage pads and the corresponding first voltage pads are connected with each other after the micro-actuator are tested. The invention also discloses a manufacturing method of the HSA.

Abstract: A PZT micro-actuator for a head gimbal assembly includes a pair of separate PZT elements and each PZT element has a body and a plurality of electrical pads. The body has at least two electrode-piezoelectric combination layers laminated together. The at least two electrode-piezoelectric combination layers are physically connected with but electrically isolated from each other. Each electrode-piezoelectric combination layer has at least two of the electrical pads thereon. The electrical pads extend out from the body of the corresponding PZT element. All the electrical pads of each PZT element are offset a predetermined distance therebetween to be electrically isolated. The present invention also discloses a head gimbal assembly (HGA) with the PZT micro-actuator, an assembling method for the head gimbal assembly and a disk drive unit having such HGA.

Abstract: A HGA of the invention includes a micro-actuator, a slider and a suspension to support the micro-actuator and the slider. The suspension comprises a flexure for mounting the micro-actuator thereon, a suspension tongue connected to the flexure and an independent spacer sandwiched between the suspension tongue and the flexure to form a parallel gap between the suspension tongue and the micro-actuator. Also disclosed is a disk drive unit having the HGA.