Patents by Inventor Minoru Ichidate

Minoru Ichidate has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4846884
    Abstract: A process for producing cold-bonded or non-fired iron ore which introduced as a charge into a blast furnace. The iron ore, which contains 10 to 70% of particles having a diameter ranging from 1 to 10 mm, is molded into a block, preferably by a pressure-molding method, a shock-molding method or a packing-molding method with vibrations. The block is then cured or hardened. This hardened block is crushed to have a predetermined shape. An additive such as CaO, Al.sub.2 O.sub.3, or MgO may be added to the iron ore to adjust the basicity as a whole to 0.8 to 2.0. Moreover, the molding step is conducted so that the product may have a void volume equal to or less than 25%.
    Type: Grant
    Filed: September 5, 1986
    Date of Patent: July 11, 1989
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Tatsuhiko Shigematsu, Minoru Ichidate, Chitose Shiotani, Yohzi Tozawa
  • Patent number: 4469313
    Abstract: A metal powder of improved quality is obtained by causing molten metal held in a vessel to flow out in a smooth stream through an outlet formed at the bottom of the vessel, throwing the jet of an atomizing medium consisting of nonpolar solvents such as mineral oils, or animal and vegetable oils against the stream of molten metal thereby atomizing the molten metal, separating and recovering the produced metal powder and the used atomizing medium by means of a fluidized bed furnace, and if necessary subjecting the metal powder to decarburization and softening anneal. In this production, the molten metal, the path for the flow of the molten metal, and the produced metal powder are substantially insulated from the atmospheric air.
    Type: Grant
    Filed: March 31, 1982
    Date of Patent: September 4, 1984
    Assignee: Sumitomo Metal Industries
    Inventors: Minoru Ichidate, Toshihiko Kubo
  • Patent number: 4448746
    Abstract: A process for producing alloy steel powder, particularly, low-oxygen, low-carbon alloy steel powder is disclosed. The process comprises: preparing molten steel which contains at least one easily oxidizable element selected from the group consisting of chromium, manganese, vanadium, niobium, boron and silicon; atomizing said molten steel by means of an atomizing agent containing a non-oxidizing medium to provide as-atomized alloy steel powder containing 0.2% by weight or less of oxygen and 0.1% by weight or more of carbon; decarburizing the resulting powder by maintaining it in an atmosphere containing at least H.sub.2 and H.sub.2 O gases under specified conditions; and cooling the thus decarburized alloy steel powder to room temperature in an inert or reducing atmosphere.
    Type: Grant
    Filed: November 5, 1982
    Date of Patent: May 15, 1984
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshihiko Kubo, Minoru Ichidate, Eijiro Tamura, Isamu Karasuno, Masahide Umino
  • Patent number: 4437883
    Abstract: Metal powder having low oxygen and carbon contents and suitable for powder metallurgy may be obtained by using, as an atomizing medium, a special composition containing an alcohol having 1-4 carbon atoms and water as its essential components when impinging the atomizing medium against a molten metal in a state isolated from the ambient air to produce the metal powder.
    Type: Grant
    Filed: February 14, 1983
    Date of Patent: March 20, 1984
    Assignees: Sumitomo Metal Industries, Ltd., Nippon Oil Co. Ltd.
    Inventors: Toshihiko Kubo, Minoru Ichidate, Toshiyuki Kawai, Sadao Yonehara, Yoshihisa Koiwai, Kazuhiko Endo
  • Patent number: 4437891
    Abstract: An oil-atomized low-alloy steel powder having improved compressibility, compactibility and hardenability is disclosed. The steel powder has the chemical composition: C: no greater than 0.02%, Mn: 0.3-2.0%, oxygen: no greater than 0.10%, one or more of Cr: 0.1-2.0%, Mo: 0.05-1.0%, Ni: 0.1-2.0%, Cu: 0.2-2.0%, V: 0.03-0.5% and Nb: 0.05-0.5%, and the balance substantially iron.
    Type: Grant
    Filed: February 22, 1982
    Date of Patent: March 20, 1984
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masahide Umino, Eijiro Tamura, Isamu Karasuno, Minoru Ichidate, Toshihiko Kubo
  • Patent number: 4385929
    Abstract: A metal powder of improved quality is obtained by causing molten metal held in a vessel to flow out in a smooth stream through an outlet formed at the bottom of the vessel, throwing the jet of an atomizing medium consisting of nonpolar solvents such as mineral oils, or animal and vegetable oils against the stream of molten metal thereby atomizing the molten metal, separating and recovering the produced metal powder and the used atomizing medium by means of a fluidized bed furnace, and if necessary subjecting the metal powder to decarburization and softening anneal. In this production, the molten metal, the path for the flow of the molten metal, and the produced metal powder are substantially insulated from the atmospheric air.
    Type: Grant
    Filed: June 19, 1981
    Date of Patent: May 31, 1983
    Assignee: Sumitomo Metal Industries Limited
    Inventors: Minoru Ichidate, Toshihiko Kubo