Abstract: A spark plug for an internal combustion engine comprises (a) an insulator surrounding a central electrode and (b) a housing having a grounded electrode and disposed on the periphery of the insulator. A taper-nose portion of the insulator, which is designed to be exposed to unburnt carbon in combustion gases of a combustion chamber, is modified to facilitate carbon removal from the taper-nose portion and to maintain excellent electrical insulation. The modification comprises a coating of a mixture of vanadium oxide and zirconium oxide in the form of a porous layer or a sponge-like porous layer having an irregularly-shaped structure with pores; it is fixed to the exposed surface of the taper-nose portion to improve the self-cleaning ability of the spark plug without decreasing the degree of electrical insulation provided by the insulator.

Abstract: A spark plug, wherein a central electrode is electrically insulated from an uter electrically-conductive casing (ground to an internal combustion engine when in use) by an insulator sealed in the casing, separating the central electrode from the casing and having a taper-nose portion which is designed to be exposed to unburnt carbon in combustion gases of a combustion chamber, is modified to facilitate carbon removal from the taper-nose portion. Discrete isolated particles or isolated aggregates of particles of vanadium oxide are adhered over the exposed surface of the taper-nose portion to improve the self-cleaning ability of the spark plug without decreasing the degree of electrical insulation provided by the insulator. The particles of vanadium oxide are formed from a suspension which is applied to the surface of the taper-nose portion of the spark plug. The resulting coating is then dried in situ.