Patents by Inventor Misao Ogawa

Misao Ogawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11925968
    Abstract: A method for manufacturing a press-formed article (100) includes a first step for forming a base sheet portion, a first rising portion, and a first strip portion from a sheet-shaped workpiece having a first edge portion and a second edge portion; and a second step for forming a second rising portion by causing a strip-shaped first zone including the second edge portion to be disposed between a first upper die and a first lower die from both sides, causing a second zone adjacent to the first zone to be disposed between a second upper die and a second lower die from both sides, and moving the first upper die and the first lower die relative to the second upper die and the second lower die, wherein, in the second step, a part of the second rising portion which is connected to a vertical ridge line (108) is shear-deformed.
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: March 12, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ryo Kuroda, Yasuharu Tanaka, Takashi Miyagi, Misao Ogawa
  • Publication number: 20230415216
    Abstract: This press-formed article includes: a top sheet portion; a sidewall continuing to the top sheet portion via a convex ridge line portion; a flange continuing to the sidewall via a concaved ridge line portion; and an outward flange continuing from an edge portion of the top sheet portion to an edge portion of the flange, via an edge portion of the convex ridge line portion, an edge portion of the sidewall, and an edge portion of the concaved ridge line portion, wherein in the same unit, an average thickness TAve, a minimum thickness TMin, and a maximum thickness TMax of the outward flange satisfy Equation 1 and Equation 2. 0.8×TAve?TMin<TAve??(Equation 1) TAve<TMax<1.
    Type: Application
    Filed: September 7, 2023
    Publication date: December 28, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yasuharu TANAKA, Misao OGAWA, Takashi MIYAGI, Toshimitsu ASO, Hiroyuki TANOUE, Ryo KURODA
  • Publication number: 20230381848
    Abstract: A manufacturing method of a press-formed article (200) including: press-forming a metal sheet into a preformed article (100) including a preformed bottom sheet portion (110), a first preformed standing wall portion (120a), a second preformed standing wall portion (120b), a preformed ridge portion (130) provided between the first preformed standing wall portion (120a) and the second preformed standing wall portion (120b), and a swollen portion (140) provided between the preformed bottom sheet portion (110) and the first and second preformed standing wall portions (120a) and (120b); and press-forming the preformed article (100) into a press-formed article (200) including a bottom sheet portion (210), a first standing wall portion (220a) adjacent to the bottom sheet portion (210), a second standing wall portion (220b) adjacent to the bottom sheet portion (210), and a ridge portion (230) provided between the first standing wall portion (220a) and the second standing wall portion (220b).
    Type: Application
    Filed: October 8, 2021
    Publication date: November 30, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Minoru SUGAWARA, Takashi YAMAMOTO, Yasuharu TANAKA, Takashi MIYAGI, Misao OGAWA, Junki NATORI
  • Patent number: 11806773
    Abstract: This press-formed article includes: a top sheet portion; a sidewall continuing to the top sheet portion via a convex ridge line portion; a flange continuing to the sidewall via a concaved ridge line portion; and an outward flange continuing from an edge portion of the top sheet portion to an edge portion of the flange, via an edge portion of the convex ridge line portion, an edge portion of the sidewall, and an edge portion of the concaved ridge line portion, wherein in the same unit, an average thickness TAve, a minimum thickness TMin, and a maximum thickness TMax of the outward flange satisfy Equation 1 and Equation 2. 0.8×TAve?TMin<TAve??(Equation 1) TAve<TMax?1.
    Type: Grant
    Filed: June 25, 2021
    Date of Patent: November 7, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yasuharu Tanaka, Misao Ogawa, Takashi Miyagi, Toshimitsu Aso, Hiroyuki Tanoue, Ryo Kuroda
  • Publication number: 20220371070
    Abstract: A method for manufacturing a press-formed article (100) includes a first step for forming a base sheet portion, a first rising portion, and a first strip portion from a sheet-shaped workpiece having a first edge portion and a second edge portion; and a second step for forming a second rising portion by causing a strip-shaped first zone including the second edge portion to be disposed between a first upper die and a first lower die from both sides, causing a second zone adjacent to the first zone to be disposed between a second upper die and a second lower die from both sides, and moving the first upper die and the first lower die relative to the second upper die and the second lower die, wherein, in the second step, a part of the second rising portion which is connected to a vertical ridge line (108) is shear-deformed.
    Type: Application
    Filed: September 23, 2020
    Publication date: November 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Ryo KURODA, Yasuharu TANAKA, Takashi MIYAGI, Misao OGAWA
  • Publication number: 20220097116
    Abstract: A press forming method includes a first step of pinching one part of a metal sheet by means of a die and a pad, and a second step of moving a punch in a direction in which the punch approaches the die relatively to perform press forming on the metal sheet. The die has a first support surface which has an edge including a curved portion. The pad has a second support surface facing the first support surface of the die. The first support surface includes a first flat portion, and a first deformation portion which protrudes or is recessed with respect to the first flat portion. The second support surface includes a second flat portion which faces the first flat portion, and a second deformation portion which is recessed or protrudes with respect to the second flat portion so as to correspond to the first deformation portion. The first deformation portion is provided on a normal line of the curved portion as viewed from a pressing direction.
    Type: Application
    Filed: January 24, 2020
    Publication date: March 31, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Minoru SUGAWARA, Yasuharu TANAKA, Takashi MIYAGI, Misao OGAWA, Junki NATORI
  • Patent number: 11270047
    Abstract: A method of forming a metal sheet into a target shape by press-forming, such that the metal sheet is formed into an intermediate shape that is different from the target shape and then the target shape is formed from the intermediate shape, the method includes: when forming the intermediate shape from the metal sheet, forming the intermediate shape by forming a first region including at least a portion at which a ratio of sheet thickness reduction from the metal sheet is larger when the target shape is formed via the intermediate shape than when the target shape is formed directly from the metal sheet.
    Type: Grant
    Filed: December 25, 2017
    Date of Patent: March 8, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yasuharu Tanaka, Takashi Miyagi, Misao Ogawa
  • Publication number: 20210323044
    Abstract: This press-formed article includes: a top sheet portion; a sidewall continuing to the top sheet portion via a convex ridge line portion; a flange continuing to the sidewall via a concaved ridge line portion; and an outward flange continuing from an edge portion of the top sheet portion to an edge portion of the flange, via an edge portion of the convex ridge line portion, an edge portion of the sidewall, and an edge portion of the concaved ridge line portion, wherein in the same unit, an average thickness TAve, a minimum thickness TMin, and a maximum thickness TMax of the outward flange satisfy Equation 1 and Equation 2. 0.8×TAve?TMin<TAve ??(Equation 1) TAve<TMax?1.
    Type: Application
    Filed: June 25, 2021
    Publication date: October 21, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yasuharu TANAKA, Misao OGAWA, Takashi MIYAGI, Toshimitsu ASO, Hiroyuki TANOUE, Ryo KURODA
  • Patent number: 11135633
    Abstract: A method or apparatus to produce an L-shaped pressed component includes, where a portion of a blank, having tensile strength of 1180 MPa or more, is held in a state of being clamped by a blank holder and a die, and a portion of the blank, to be formed into a top plate is held in a state of being clamped by a pad and a punch; the second step where a vertical wall, a concave ridge and a flange on the inner side of a curved portion are formed by, bend forming with a bending die, forming one, two or more material inflow promoting portion; and the third step where the die is moved in a direction toward a side where the blank holder is disposed to form a vertical wall, a concave ridge, and a flange on the outer side of the curved portion by draw forming.
    Type: Grant
    Filed: June 26, 2017
    Date of Patent: October 5, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yasuharu Tanaka, Toshimitsu Aso, Takashi Miyagi, Misao Ogawa, Shinobu Yamamoto, Keita Ikegami
  • Patent number: 11097331
    Abstract: This press-formed article includes: a top sheet portion; a sidewall continuing to the top sheet portion via a convex ridge line portion; a flange continuing to the sidewall via a concaved ridge line portion; and an outward flange continuing from an edge portion of the top sheet portion to an edge portion of the flange, via an edge portion of the convex ridge line portion, an edge portion of the sidewall, and an edge portion of the concaved ridge line portion, wherein in the same unit, an average thickness TAve, a minimum thickness TMin, and a maximum thickness TMax of the outward flange satisfy Equation 1 and Equation 2. 0.8×TAve?TMin<TAve??(Equation 1) TAve<TMax?1.2×TAve??(Equation 2).
    Type: Grant
    Filed: June 1, 2016
    Date of Patent: August 24, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yasuharu Tanaka, Misao Ogawa, Takashi Miyagi, Toshimitsu Aso, Hiroyuki Tanoue, Ryo Kuroda
  • Patent number: 11059085
    Abstract: The manufacturing method includes a first step in which a pad holding state is established and a second step in which pad draw forming is performed after the first step is completed.
    Type: Grant
    Filed: October 5, 2017
    Date of Patent: July 13, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Miyagi, Yasuharu Tanaka, Misao Ogawa, Toshimitsu Aso, Takashi Yamamoto
  • Patent number: 10946427
    Abstract: A blank that is a material for an elongated press formed article having a substantially hat shaped lateral cross-section profile including a top plate section, a ridge line section, a flange section, and vertical wall section, and configured with a first portion in which the top plate section has a fixed width, and a second portion including a curved portion in which the top plate section exhibits an L-shape in plan view due to the vertical wall section, the ridge line section, and the flange section curving along with the width of the top plate section gradually increasing. The blank has a shape of an opened-out shape of the press formed article, additionally with a first recess, a protrusion, and a second recess provided to an edge of an excess portion additionally provided at an edge of a location that will form the flange section configuring the curved portion.
    Type: Grant
    Filed: May 13, 2014
    Date of Patent: March 16, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Miyagi, Kei Misawa, Yasuharu Tanaka, Misao Ogawa, Toshimitsu Aso
  • Patent number: 10828685
    Abstract: A blank for forming a pressed article, the blank including a flat pattern edge configuring an edge on one length direction side of the blank, and an excess portion formed at the flat pattern edge. An edge of the excess portion includes a first convex portion that protrudes toward the one length direction side of the blank with respect to the flat pattern edge, a first concave portion that is adjacent to the first convex portion at a width direction outer side of the blank, that is formed in a concave shape, and that connects the flat pattern edge and the first convex portion together, and a second concave portion that is adjacent to the first convex portion at a width direction inner side of the blank, that is formed in a concave shape, and that connects the flat pattern edge and the first convex portion together.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: November 10, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Miyagi, Yasuharu Tanaka, Misao Ogawa, Toshimitsu Aso
  • Publication number: 20200311325
    Abstract: A method of forming a metal sheet into a target shape by press-forming, such that the metal sheet is formed into an intermediate shape that is different from the target shape and then the target shape is formed from the intermediate shape, the method includes: when forming the intermediate shape from the metal sheet, forming the intermediate shape by forming a first region including at least a portion at which a ratio of sheet thickness reduction from the metal sheet is larger when the target shape is formed via the intermediate shape than when the target shape is formed directly from the metal sheet.
    Type: Application
    Filed: December 25, 2017
    Publication date: October 1, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yasuharu TANAKA, Takashi MIYAGI, Misao OGAWA
  • Patent number: 10730092
    Abstract: A pressed article manufacturing method employing a press mold equipped with a punch and a die to manufacture a pressed article including a first wall, a second wall extending out from an end portion on at least one length direction side of the first wall toward a back face side of the first wall, and a third wall extending out from a leading end portion of the second wall toward a front face side of the second wall. The manufacturing method includes using the punch and the die to apply pressure to and grip a portion on a base end side of the second wall in a first warp shape in which the base end side portion is warped so as to be convex on a back face side of the second wall as viewed in lateral cross-section in a state prior to demolding from the press mold.
    Type: Grant
    Filed: June 26, 2015
    Date of Patent: August 4, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takashi Miyagi, Misao Ogawa, Toshimitsu Aso, Yasuharu Tanaka, Keiichi Murakami
  • Patent number: 10710136
    Abstract: This press-forming apparatus is a press-forming apparatus for manufacturing a press-formed article from a workpiece sheet by moving at least one of a die and a punch so as to be close to each other in a press-forming direction, the press-formed article having a top portion, a first sidewall portion, and a second sidewall portion, the first sidewall portion and the second sidewall portion being connected to ridge portions formed on both edges of the top portion, wherein the die includes: a die slide; a first divisional die; a second divisional die; a second divisional die driving unit; a die pad; a die pad driving unit; an insert block; and an insert block driving unit.
    Type: Grant
    Filed: May 11, 2016
    Date of Patent: July 14, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Misao Ogawa, Masaru Itoh, Toshiya Suzuki, Hiroyuki Tanoue, Yasuharu Tanaka
  • Patent number: 10688551
    Abstract: A method for manufacturing a hat-shaped cross-section component includes a gripping process, a bending and stretching process, and a bend back process. In the gripping process, a pair of vertical walls of an elongated preliminarily formed component are disposed outside of a punch, and a top plate is gripped using the punch and a pad. In the bending and stretching process, die moves toward the punch side relative to the preliminarily formed component, and the die bends and stretches the vertical walls toward the opposite side to the top plate at one side in the length direction of the preliminarily formed component. In the bend back process, a holder moves toward the pad side relative to the preliminarily formed component, and the holder bends back the vertical walls toward the top plate side at another side in the length direction of the preliminarily formed component.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: June 23, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshimitsu Aso, Yasuharu Tanaka, Takashi Miyagi, Misao Ogawa, Shinobu Yamamoto
  • Publication number: 20200038931
    Abstract: The manufacturing method includes a first step in which a pad holding state is established and a second step in which pad draw forming is performed after the first step is completed.
    Type: Application
    Filed: October 5, 2017
    Publication date: February 6, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi MIYAGI, Yasuharu TANAKA, Misao OGAWA, Toshimitsu ASO, Takashi YAMAMOTO
  • Publication number: 20190160510
    Abstract: To produce an L-shaped pressed component without causing occurrence of wrinkles or cracks through first to third steps: the first step where a portion of a blank 8, having tensile strength of 1180 MPa or more, to be formed into a portion disposed outward of a curved portion is held in a state of being clamped by a blank holder 73 and a die 71, and a portion of the blank 8 to be formed into a top plate 11 is held in a state of being clamped by a pad 74 and a punch 72; the second step where a vertical wall 14, a concave ridge 17 and a flange 15 on the inner side of a curved portion 1a are formed by bend forming with a bending die 75, thus forming one, two or more material inflow promoting portion, which increases an inflow amount of the blank 8 flowing into a portion to be formed into the flange 15 on the inner side of the curved portion 1a, in the vicinity of a portion of the blank 8 to be formed into the flange 15 on the inner side of the curved portion 1a of the pressed component 1; and the third step where
    Type: Application
    Filed: June 26, 2017
    Publication date: May 30, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuharu TANAKA, Toshimitsu ASO, Takashi MIYAGI, Misao OGAWA, Shinobu YAMAMOTO, Keita IKEGAMI
  • Patent number: 10245634
    Abstract: A hat-shaped cross-section component manufacturing apparatus includes: a die that includes a forming face that grips and presses a metal stock sheet; a blank holder, that includes a forming face that grips and presses the metal stock sheet so as to configure a forming face corresponding to the forming face of the die, a pad that is disposed inside the opening formed in the die, and that includes a forming face that grips and presses the metal stock sheet; and a punch that is disposed facing the pad and that includes a forming face that grips and presses the metal stock sheet so as to configure a forming face corresponding to the forming face of the pad. The hat-shaped cross-section component manufacturing apparatus further includes a pressure limiting device that limits a formed curving component from being pressed between the pad and the blank holder during demolding.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: April 2, 2019
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Yasuharu Tanaka, Toshimitsu Aso, Takashi Miyagi, Misao Ogawa, Shinobu Yamamoto