Abstract: A method of manufacturing a plurality of electrical connector assemblies includes assembling a plurality of individual electrical connector assemblies within a facility. The assembly includes a plurality of connectors. Each of the connectors includes a connector position assurance that is movable between an opened position and a closed position and an indicator that is in a concealed condition when the connector position assurance is in the opened position and in an exposed condition when the connector position assurance is in the closed position. For each of the indicators, a determination is made as to whether it is in the concealed condition or the exposed condition. A record is generated of the determinations of the concealed and exposed conditions for each of the indicators. Lastly, a report is generated of the record of the determinations of the concealed and exposed conditions for each of the indicators.

Abstract: An electrical connector includes a first housing. A second housing is moveable relative to the first housing and includes a travel peg. The electrical connector also includes a lever. The lever includes two lever arms that are joined by a handle. Each of the lever arms is attached to the first housing and allows relative rotational movement of the lever about a lever axis. The lever may be moved from a pre-stage position to a final position. The lever engages the travel peg to move the second housing linearly in an insertion direction from a pre-stage position to a seated position relative to the first housing. The travel peg moves along a peg path when the second housing is moved from the pre-stage position to the seated position. The peg path is located between the lever axis and the handle.

Abstract: An electrical connector includes a first housing. A second housing is moveable relative to the first housing and includes a travel peg. The electrical connector also includes a lever. The lever includes two lever arms that are joined by a handle. Each of the lever arms is attached to the first housing and allows relative rotational movement of the lever about a lever axis. The lever may be moved from a pre-stage position to a final position. The lever engages the travel peg to move the second housing linearly in an insertion direction from a pre-stage position to a seated position relative to the first housing. The travel peg moves along a peg path when the second housing is moved from the pre-stage position to the seated position. The peg path is located between the lever axis and the handle.

Abstract: A connector assembly is provided with a first member and a second member that is removably connected to the first member. The second member has a deflectable latch that secures the first and second members together. A connector position assurance device is movably supported on the second member. The connector position assurance device includes a body portion and a deflectable locking arm that extends from the body portion. The connector position assurance device is movable between a first position, wherein the locking arm is in contact with the latch to lock the connector position assurance device in the first position and to deflect the locking arm when the latch is deflected, and a second position, wherein the body portion is positioned adjacent to the latch to prevent deflection of the latch, only after the first and second members are secured together by the latch.

Abstract: A connector assembly is provided with a first member and a second member that is removably connected to the first member. The second member has a deflectable latch that secures the first and second members together. A connector position assurance device is movably supported on the second member. The connector position assurance device includes a body portion and a deflectable locking arm that extends from the body portion. The connector position assurance device is movable between a first position, wherein the locking arm is in contact with the latch to lock the connector position assurance device in the first position and to deflect the locking arm when the latch is deflected, and a second position, wherein the body portion is positioned adjacent to the latch to prevent deflection of the latch, only after the first and second members are secured together by the latch.