Abstract: The present invention describes a coating composition that when applied to a substrate is capable of withstanding high temperature particle ejection without perforation caused by a high energy thermal runaway event. The coating composition comprises an inorganic filler, an inorganic binder; and chopped organic fibers.

Abstract: A multilayer material for use as a thermal insulation barrier and/or flame barrier in a rechargeable electrical energy storage system is provided. The multilayer material comprises at least one inorganic fabric layer bonded to a nonwoven layer comprising inorganic particles and inorganic fibers by an inorganic adhesive, wherein the inorganic adhesive. The inorganic adhesive can be a modified inorganic adhesive comprising at least 99 wt. % inorganic constituents and an organic additive of at least 0.01 wt. % and less than 1 wt. % based on a total solids content of the inorganic adhesive.

Abstract: A multilayer material for use as a thermal insulation barrier and/or flame barrier in a rechargeable electrical energy storage system is provided. The multilayer material comprises at least one inorganic fabric layer bonded to a nonwoven layer comprising inorganic particles and inorganic fibers by an inorganic adhesive, wherein the inorganic adhesive. The inorganic adhesive can be a modified inorganic adhesive comprising at least 99 wt. % inorganic constituents and an organic additive of at least 0.01 wt. % and less than 1 wt. % based on a total solids content of the inorganic adhesive.

Abstract: A three dimensional flame barrier is described herein. The three dimensional flame barrier comprises a flame resistant material, wherein the flame resistant barrier has a complex geometry that is defined by a height, width and length, wherein the height of the complex geometry is substantially greater than the thickness of the flame resistant material from which it is formed wherein the flame resistant material comprises inorganic fibers, inorganic particles and an inorganic binder. In some embodiments, the flame barrier article can further comprise a fire protection coating disposed on a first major surface of the flame barrier material.

Abstract: A multilayer material for use as a thermal insulation barrier and/or flame barrier in a rechargeable electrical energy storage system is provided. The multilayer material comprises at least one inorganic fabric layer bonded to a nonwoven layer comprising inorganic particles and inorganic fibers by an inorganic adhesive, wherein the inorganic adhesive. The inorganic adhesive can be a modified inorganic adhesive comprising at least 99 wt. % inorganic constituents and an organic additive of at least 0.01 wt. % and less than 1 wt. % based on a total solids content of the inorganic adhesive.

Abstract: A composite thermal barrier material for use in electric and hybrid vehicle battery packs is described herein. The composite material comprises a porous core layer, a pair of flame retardant layers disposed on either side of the porous core layer, and at least one radiant barrier layer disposed between the porous core layer and one of the pair of flame retardant layers. In some exemplary embodiments, the porous core layer is a thermally expandable layer.

Abstract: A thermally conductive dielectric film includes a thermoplastic layer including polyester segments and 5 to 30% by wt polyether amide segments. The thermally conductive dielectric film has a thickness of less than 100 micrometers.

Abstract: A flame resistant electrical insulating material comprises glass fibers, a particulate filler mixture, and an inorganic binder, wherein the electrical insulating material has a UL-94 flammability rating of V-0, 5VA and a thermal conductivity of less than 0.15 W/m-K. The particulate filler mixture comprises at least two particulate filler materials selected from the list of glass bubbles, kaolin clay, talc, mica, calcium carbonate, and alumina trihydrate. In an exemplary aspect, the insulating material is not punctured after direct exposure to 2054° C. (3730° F.) flame for at least 10 minutes.

Abstract: A thermally conductive, electrical insulating nonwoven material is described that comprises 20 wt. %-50 wt. % organic components, wherein the organic components comprise wherein the organic components comprise organic drawn fibers, organic bi-component binder fibers, and a polymer latex binder comprising at least one of an acrylic latex, an acrylic copolymer latex, a nitrile latex, and a styrene latex; and 50 wt. %-80 wt. % inorganic components wherein the inorganic components comprise a blend of thermally conductive fillers and clay. The organic bi-component binder fibers have a polymeric core and a sheath layer surrounding the polymeric core wherein the sheath layer has a lower melting point than the core.

Abstract: An oriented film includes, an orientated polyester layer, and alumina particles dispersed within the orientated polyester layer. The alumina particles are present in an amount from 20 to 40% wt of the orientated film. The alumina particles having a D99 value of 25 micrometers or less.

Abstract: An oriented film includes an orientated semi-aromatic polyester layer and a thermally conductive filler dispersed in the orientated semi-aromatic polyester layer. The thermally conductive filler is at least 20% wt. of the oriented film.

Abstract: An oriented film includes an orientated semi-aromatic polyester layer and a thermally conductive filler dispersed in the orientated semi-aromatic polyester layer. The thermally conductive filler is at least 20% wt. of the oriented film.

Abstract: A thermally conductive, electrical insulating paper having a thermal conductivity greater than 0.4 W/m-K is described. The thermally conductive, electrical insulating paper is a nonwoven paper that comprises aramid fibers, an aramid pulp, a binder material; and a synergistic blend of thermally conductive fillers, wherein the synergistic blend comprises a primary thermally conductive filler; and a secondary thermally conductive filler.

Abstract: An oriented film includes an orientated semi-aromatic polyester layer and a thermally conductive filler dispersed in the orientated semi-aromatic polyester layer. The thermally conductive filler is at least 20% wt. of the oriented film.

Abstract: Provided is an article containing non-cellulosic nonwoven fabric layer between two non-cellulosic nonwoven paper layers wherein one or both of the nonwoven paper and nonwoven fabric are electrically insulating. At least some embodiments are flame retardant.

Abstract: An oriented film includes an orientated semi-aromatic polyester layer and a thermally conductive filler dispersed in the orientated semi-aromatic polyester layer. The thermally conductive filler is at least 20% wt. of the oriented film.

Abstract: An article comprises fully hydrolyzed polyvinyl alcohol fibers, an inorganic filler, and a polymer binder. The article can be formed as an electrically insulating saturated nonwoven sheet for electrical equipment, such as a liquid filled transformer, which can be substantially cellulose free.

Abstract: An article comprises an inorganic filler, fully hydrolyzed polyvinyl alcohol fibers, a polymer binder, and high surface area fibers. The article can be formed as an electrically insulating paper for electrical equipment, such as a liquid filled transformer, which can thereby be substantially cellulose free.

Abstract: Provided in at least one embodiment is a nonwoven paper layer directly fused on one or both sides with a nonwoven fabric layer wherein one or both of the nonwoven paper and nonwoven fabric are electrically insulating.

Abstract: Provided is an article containing non-cellulosic nonwoven fabric layer between two non-cellulosic nonwoven paper layers wherein one or both of the nonwoven paper and nonwoven fabric are electrically insulating. At least some embodiments are flame retardant.