Patents by Inventor Mitchell Weekley

Mitchell Weekley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240327593
    Abstract: A coated insulation product with a reduced fluorinated blowing agent concentration, while maintaining acceptable thermal properties (e.g., a 180-day R/in value of at least 4.8), is disclosed. The coated insulation product includes a foam product formed from a foamable composition comprising: a matrix composition; and a blowing agent composition comprising less than 3.5 wt. % of a fluorinated alkene, based on a total weight of the foamable composition. The foam product is coated with 3 g/m2 and 225 g/m2 of a barrier coating composition on at least one surface. The barrier coating composition includes: 40 wt. % to 99.9 wt. % of a barrier polymer having a minimum degree of crystallinity of 10%; and 0.01 wt. % to 60 wt. % of at least one additive.
    Type: Application
    Filed: March 26, 2024
    Publication date: October 3, 2024
    Inventors: Chase Boudreaux, Jeff Thomas, Mitchell Weekley, Christine Heppe, Laura Frazier, Ty Rogers, Saul Salgado
  • Publication number: 20240327594
    Abstract: A coated insulation product formed with a low GWP blowing agent composition is disclosed that is capable of achieving a 180-day R/in insulation value of at least 5. The coated insulation product includes a foam product formed from a foamable composition comprising: a matrix composition; and a blowing agent composition a blowing agent composition comprising 15 wt. % to 60 wt. % of a fluorinated alkene and 40 wt. % to 85 wt. % of a co-blowing agent. The foam product is coated with 3 g/m2 and 225 g/m2 of a barrier coating composition on at least one surface.
    Type: Application
    Filed: March 26, 2024
    Publication date: October 3, 2024
    Inventors: Chase Boudreaux, Jeff Thomas, Mitchell Weekley, Christine Heppe, Laura Frazier
  • Publication number: 20230122141
    Abstract: A foamable polymer composition is disclosed comprising a thermoplastic matrix polymer composition, and a tri-blend blowing agent composition. The tri-blend blowing agent comprises 5 wt. % to 55 wt. % of a fluorinated alkene having a GWP less than 5; 30 wt. % to 80 wt. % of a first co-blowing agent comprising a hydrofluorocarbon (HFC) blowing agent having a GWP less than 200; and 0.25 to 25 wt. % of a second co-blowing agent comprising an HFC blowing agent having a GWP above 500. The tri-blend blowing agent composition has a total GWP of less than 550.
    Type: Application
    Filed: October 13, 2022
    Publication date: April 20, 2023
    Inventors: Chase Boudreaux, Mitchell Weekley, Jeff Thomas, Christine Heppe, Billie Harris, Barbara Fabian, Xiangmin Han, Laura Frazier
  • Publication number: 20230096736
    Abstract: A foamed polymeric insulation product comprises a polymeric foam formed from a foamable polymer composition comprising: a) a thermoplastic matrix polymer composition, and b) a blowing agent composition. A barrier coating is formed on at least one of the first major surface and the second major surface, the barrier coating being formed from a barrier coating composition comprising a dispersion of at least one polymer comprising at least one polymer selected from polyvinylidene dichloride (PVDC), polyvinylidene fluoride (PVDF), polyvinyl chloride (PVC), polyvinyl alcohol, ethylene vinyl alcohol, polyurethane, styrene butadiene (SBR), and combinations or copolymers thereof; and a viscosity modifier.
    Type: Application
    Filed: September 28, 2022
    Publication date: March 30, 2023
    Inventors: Chase Boudreaux, Jeff Thomas, Mitchell Weekley, Christine Heppe, Laura Frazier
  • Publication number: 20090054541
    Abstract: This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio.
    Type: Application
    Filed: October 20, 2006
    Publication date: February 26, 2009
    Inventors: Larry Miller, Raymond Breindel, Mitchell Weekley, Thomas Cisar
  • Publication number: 20070179206
    Abstract: This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio.
    Type: Application
    Filed: October 20, 2006
    Publication date: August 2, 2007
    Inventors: Larry Miller, Raymond Breindel, Mitchell Weekley, Thomas Cisar
  • Publication number: 20070173554
    Abstract: Disclosed is a method for making polystyrene foam which utilizes one or more atmospheric gases, particularly CO2, as the blowing agent in combination with a polymer processing aid (PPA), typically an ester that is relatively non-volatile at the extrusion temperature range. The blowing agent and the PPA may both be introduced into the molten thermoplastic polystyrene resin or the PPA may be incorporated in the solid source polystyrene resins. The resulting foam will be substantially free of residual blowing agent and dimensionally stable at ambient temperatures.
    Type: Application
    Filed: October 27, 2005
    Publication date: July 26, 2007
    Inventors: Yadollah Delaviz, Bharat Patel, Mark Polasky, Roland Loh, Raymond Breindel, Mitchell Weekley, Klin Rodrigues
  • Publication number: 20070142487
    Abstract: This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio.
    Type: Application
    Filed: September 8, 2006
    Publication date: June 21, 2007
    Inventors: Larry Miller, Raymond Breindel, Mitchell Weekley, Thomas Cisar
  • Publication number: 20070090552
    Abstract: Disclosed is a method for making polystyrene foam which utilizes one or more atmospheric gases, particularly combinations of HFCs and CO2, as the blowing system in combination with a polymer processing aid (PPA), typically an ester that is relatively non-volatile at the extrusion temperature range. The blowing system and the PPA may both be introduced into the molten thermoplastic polystyrene resin or the PPA may be incorporated in the solid source polystyrene resins. The resulting foams will typically exhibit improved dimensional stability at ambient temperatures.
    Type: Application
    Filed: October 24, 2005
    Publication date: April 26, 2007
    Inventors: Yadollah Delaviz, Bharat Patel, Mark Polasky, Raymond Breindel, Roland Loh, Mitchell Weekley
  • Publication number: 20050192368
    Abstract: This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio.
    Type: Application
    Filed: July 8, 2004
    Publication date: September 1, 2005
    Inventors: Larry Miller, Raymond Breindel, Mitchell Weekley, Thomas Cisar