Abstract: There is disclosed a device for electrical discharge machining of a work in the form of a roll for providing a satinized indented surface by satinizing operation to a predetermined surface roughness, wherein two rows of heads each mounting one or more electrodes are mounted on either sides of the rotary axis of the roll for increasing the number of heads and thereby reducing the working time. One of the rows of heads is movably mounted on a shaft on the side of roll handling operation of the roll for transiently displacing the heads in their entirety to an out-of-the-way position for solving the problem caused by roll handling and by the increase in the number of heads.

Abstract: There is disclosed a method for electrical discharge machining of a workpiece in the form of a roll by application of an electrical voltage across said workpiece and an electrode or electrodes mounted opposite to each other with a predetermined gap therebetween, and more particularly such method wherein each such electrode is formed by plural electrode segments separated from one another by insulators, and the electrical discharge operation is performed with said electrode segments in each electrode short-circuited to one another in the rough machining step and with said electrode segments insulated from one another in the finish machining step for reducing the working time.

Abstract: Disclosed is an electric discharge machining method in which the electric discharge working gap between an electrode and a work piece to be machined is automatically adjusted. To detect the condition of the discharge working gap, a low voltage pulse is applied each time a plurality of high voltage pulse for electric discharge machining are applied for a predetermined time. The working current resulting from the application of each low voltage pulse is detected to control the feeding of the electrode and thereby to automatically adjust the discharge working gap to a predetermined value.

Abstract: There is disclosed an apparatus for giving a satin finish to the surface of a crowned roll. A plurality of electrode heads are divided and arranged along the axis of rotation of the crowned roll to be worked, and one or a plurality of rectangular electrodes are mounted at a predetermined spacing on each of the electrode heads. The discharge gap of each rectangular electrode is controlled by a servomechanism at a predetermined value and it is also fed traversely a predetermined distance by a traverse feed mechanism. The electrode is rectractably mounted on the electrode head and it is fixed in position so that the discharge surface of the electrode is projected into contact with the roll surface of the crowned roll. The discharge electrode surface of each rectangular electrode is initially flat and this discharge surface is consumed to conform with the shape or contour of the roll surface upon initiation of discharge.

Abstract: There is disclosed an electric discharge machining method in which the discharge working gap between an electrode and a work piece is automatically adjusted to prevent the occurrence of a streaky pattern in the surface of the work piece due to variation in the amount of machining. After a plurality of high voltage pulses have been applied for a predetermined time across the working gap, a low voltage pulse is applied across the working gap. In response to the application of the low voltage pulse, the feeding of the electrode is controlled by a pulse motor in a direction to reduce the working gap, and as soon as the discharge is started the feed control is stopped and the discharge machining is then effected in response to the application of high voltage pulses.