Patents by Inventor Mitsuharu Kaneko
Mitsuharu Kaneko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8337186Abstract: An example molding method includes: feeding a molten foamable resin by injection in a cavity formed in a molding die; allowing the molten foamable resin to flow in the cavity; and foaming and solidifying the molten foamable resin to mold a resin foam product. The example molding method performs flow rate control by controlling a flow rate of the molten foamable resin at a welding portion to be equal to or higher than a flow rate of the molten foamable resin at an upstream portion adjacent to the welding portion.Type: GrantFiled: December 28, 2009Date of Patent: December 25, 2012Assignee: Mazda Motor CorporationInventors: Tuguhisa Miyamoto, Junichi Ogawa, Mitsuharu Kaneko, Yukinori Nakajima
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Publication number: 20100181692Abstract: An example molding method includes: feeding a molten foamable resin by injection in a cavity formed in a molding die; allowing the molten foamable resin to flow in the cavity; and foaming and solidifying the molten foamable resin to mold a resin foam product. The example molding method performs flow rate control by controlling a flow rate of the molten foamable resin at a welding portion to be equal to or higher than a flow rate of the molten foamable resin at an upstream portion adjacent to the welding portion.Type: ApplicationFiled: December 28, 2009Publication date: July 22, 2010Applicant: MAZDA MOTOR CORPORATIONInventors: Tuguhisa MIYAMOTO, Junichi OGAWA, Mitsuharu KANEKO, Yukinori NAKAJIMA
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Publication number: 20080012166Abstract: In a molding method for producing a molded foamed resin product in which an expandable resin containing a resin material containing a foaming agent is charged into a cavity between a stationary mold half and a movable mold half and core-backing is then performed by setting the movable mold half back from the stationary mold half to extend the cavity to a volume corresponding to the size of the molded foamed resin product, the core-backing speed is controlled to be higher in a latter core-backing term than in a previous core-backing term, thereby providing a good-appearance molded foamed resin product having a skin layer over the entire surrounding surface and a homogeneous foam structure under the skin layer.Type: ApplicationFiled: July 9, 2007Publication date: January 17, 2008Inventors: Toshiki Miyachi, Mitsuharu Kaneko, Junichi Ogawa
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Publication number: 20070187859Abstract: A foaming molten resin containing reinforcement fibers and super critical fluid is injected into a cavity with a short shot (a), the foaming molten resin is made self-foam and flow in the cavity (b), and a volume of the cavity is increased by expanding molds so as to expand the foaming molten resin in the cavity (c). During the expansion step (c), the expansion of the foaming molten resin is assisted by gas vent, vacuum suction, partial pressure adding with gas or resin, or a spring back force of the reinforcement fiber in the foaming molten resin. Accordingly, there can be provided a resin foam molded article that has no improperly large air voids therein, a sufficient volume expansion thereof, and a superior transferability function.Type: ApplicationFiled: January 3, 2007Publication date: August 16, 2007Inventors: Mitsuharu Kaneko, Takahiro Tochioka, Junichi Ogawa
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Publication number: 20070182048Abstract: There are provided a plasticizing-kneading step of plasticizing a reinforcement fiber and a resin in a cylinder having a screw, and a metering-injecting step of supplying a physical foaming agent to the resin and injecting them into a cavity of a mold, after metering the necessary amount of resin for molding, a foaming-agent supplying step of supplying the physical foaming agent to the resin passed through a nozzle after being plasticized, and a mixing-dispersion promoting step of promoting mixing and dispersion of the physical foaming agent in the resin in a resin flow path from a supply portion of the physical foaming agent to the cavity of the mold. Accordingly, any breakage of reinforcement fiber is prevented and the mixing and dispersion of the physical foaming agent is improved.Type: ApplicationFiled: December 11, 2006Publication date: August 9, 2007Inventors: Junichi Ogawa, Mitsuharu Kaneko, Youhei Ichihara, Takahiro Tochioka
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Publication number: 20070176313Abstract: In a molding method of a fiber filler reinforced resin molded article, in which a reinforcement fiber and a resin are plasticized and kneaded in a material supply cylinder including a screw with an anti counterflow portion, and the resin with the reinforcement fiber mixed therewith is injected into a cavity of a mold, the reinforcement fiber is mixed with the resin in the cylinder at a portion downstream of the anti counterflow portion of the screw, and a physical foaming agent is supplied into the cylinder at a portion downstream of the anti counterflow portion. Accordingly, there can be provided a molding method or apparatus of a fiber filler reinforced resin molded article that can improve properties by preventing the reinforcement fiber from being broken.Type: ApplicationFiled: December 8, 2006Publication date: August 2, 2007Inventors: Junichi Ogawa, Mitsuharu Kaneko, Youhei Ichihara, Takahiro Tochioka
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Patent number: 7182382Abstract: The resin-made floor panel structure including a trunk floor F1 made of resin integrally forming a spare tire storage space S1, and a trunk board B1 made of resin disposed so as to cover the floor panel, fitting parts Sw1, Bk1 for achieving the closure of the spare tire storage space are integrally formed respectively in the trunk floor and trunk board. Thereby, in using resin materials for a floor panel, transmission of noise in the floor section to the compartment side can be suppressed by a relatively simple structure without increasing the weight.Type: GrantFiled: April 22, 2004Date of Patent: February 27, 2007Assignees: G P Daikyo Corporation, Mazda Motor CorporationInventors: Issei Harima, Yoshihiro Takemoto, Takanobu Kamura, Chie Fukuhara, Takahiro Tochioka, Mitsuharu Kaneko, Shinya Nakamura, Fumiya Mouri
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Patent number: 6966592Abstract: The resin-made floor panel structure including a trunk floor F made of resin, and a trunk board B made of resin disposed so as to cover the trunk floor, a foamed layer having foams exposed at least in part is provided only on the side of the trunk board facing the floor panel. Thereby, in using resin materials for a floor panel, transmission of noise in the floor to the compartment side can be suppressed by a relatively simple structure without increasing the weight.Type: GrantFiled: April 22, 2004Date of Patent: November 22, 2005Assignees: G P Daikyo CorporationInventors: Issei Harima, Yoshihiro Takemoto, Takanobu Kamura, Chie Fukuhara, Takahiro Tochioka, Mitsuharu Kaneko, Fumiya Mouri
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Publication number: 20040262936Abstract: The resin-made floor panel structure including a trunk floor F made of resin, and a trunk board B made of resin disposed so as to cover the trunk floor, a foamed layer having foams exposed at least in part is provided only on the side of the trunk board facing the floor panel. Thereby, in using resin materials for a floor panel, transmission of noise in the floor to the compartment side can be suppressed by a relatively simple structure without increasing the weight.Type: ApplicationFiled: April 22, 2004Publication date: December 30, 2004Applicants: G P Daikyo Corporation, Mazda Motor CorporationInventors: Issei Harima, Yoshihiro Takemoto, Takanobu Kamura, Chie Fukuhara, Takahiro Tochioka, Mitsuharu Kaneko, Fumiya Mouri
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Publication number: 20040262935Abstract: The resin-made floor panel structure including a trunk floor F1 made of resin integrally forming a spare tire storage space S1, and a trunk board B1 made of resin disposed so as to cover the floor panel, fitting parts Sw1, Bk1 for achieving the closure of the spare tire storage space are integrally formed respectively in the trunk floor and trunk board. Thereby, in using resin materials for a floor panel, transmission of noise in the floor section to the compartment side can be suppressed by a relatively simple structure without increasing the weight.Type: ApplicationFiled: April 22, 2004Publication date: December 30, 2004Applicants: G P Daikyo Corporation, MAZDA MOTOR CORPORATIONInventors: Issei Harima, Yoshihiro Takemoto, Takanobu Kamura, Chie Fukuhara, Takahiro Tochioka, Mitsuharu Kaneko, Shinya Nakamura, Fumiya Mouri
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Publication number: 20040228946Abstract: A ratio of length (L)/diameter (D) of a screw is set to 18 through 24, a length (Lf) of a supplying portion of the screw is set to 10 through 14 times the diameter (D), a groove depth (hf) of the supplying portion of the screw (14) is set to be not less than 13 mm, a groove depth (hm) of a measuring portion of the screw (14) is set to be not less than 8 mm, and a width of a molten resin path formed by a weir plate (22) and a check ring (22) in a direction orthogonal to a flow direction of the molten resin is set to be 3 through 6% of the screw diameter (D).Type: ApplicationFiled: March 29, 2004Publication date: November 18, 2004Applicants: THE JAPAN STEEL WORKS, LTD., MAZDA MOTOR CORPORATIONInventors: Kazuhisa Yokoyama, Hideaki Nakashima, Fumiaki Tsuda, Takahiro Tochioka, Mitsuharu Kaneko
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Patent number: 6552095Abstract: A laminate comprising a pair of thermoplastic resin members having fluctuation of clearance between the adhesion surfaces thereof, and a thermoplastic material foam layer which adheres the pair of the thermoplastic resin members. This laminate is formed from thermoplastic resin as a whole and can absorb the fluctuation of clearance between the members, and the thermoplastic resin members are firmly adhered with the thermoplastic material foam layer.Type: GrantFiled: May 30, 2001Date of Patent: April 22, 2003Assignee: Mazda Motor CorporationInventors: Takahiro Tochioka, Kazuhisa Toh, Mitsuharu Kaneko
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Patent number: 5626703Abstract: The present invention relates to a method for preparing a composite material comprising a matrix resin of a thermal plastic resin and a liquid crystal resin which has a liquid crystal transition temperature higher than the minimum temperature of capable of molding said thermal plastic resin and which is formed into a fiber structure as a reinforcing material.The method is characterized in that the composite composition is subjected to a melt extrusion process at an apparent shear rate of 3.times.10.sup.2 to 10.sup.5 sec.sup.-1 and above the liquid crystal transition temperature. The resulting material in a filament or thin film has fibers of the liquid crystal resin having an aspect of more than 3 in the matrix resin, so that it is provided with an improved tensile strength by further being subjected to a drawing process at a drawing ratio of 11 to 120.Type: GrantFiled: January 21, 1993Date of Patent: May 6, 1997Assignee: Mazda Motor CorporationInventors: Takashi Tomita, Masakatsu Ohsugi, Yushi Matsuda, Mitsuharu Kaneko, Keita Sasaki, Kazuhisa Toh, Masayasu Nishihara, Kenji Moriwaki
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Patent number: 5550198Abstract: A polyurea resin composition for RIM or coating use Comprises (a) a polyoxyalkylenepolyamine, (b) an aromatic polyamine and/or a xylylenediamine and (c) a polyisocyanate compound with either one or both of components (a) and (b) having been modified by a Michael reaction with a vinyl monomer having an electron attracting group to convert the primary amino group thereof to a secondary amino group. The composition also contains as an internal mold release a polyoxyalkylene glycol mono-C.sub.4 -C.sub.1, alkyl ether and/or as a polyamine component a reaction product between a primary aromatic polyamine and a polyglycidyl ether.Type: GrantFiled: December 15, 1994Date of Patent: August 27, 1996Assignee: Nippon Paint Co., Ltd.Inventors: Toshiyuki Oshima, Hideo Ishibashi, Hiromasa Minamino, Satoshi Yamamoto, Takaharu Izumo, Mitsuharu Kaneko