Patents by Inventor Mitsuma Matsuda

Mitsuma Matsuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8007564
    Abstract: A manufacture method of briquette for use as metal stock is provided which increases the efficiency of drying porous masses so as to shorten a drying time, and which provides a simplified constitution for reducing an installation area of a system and for reducing the running cost and initial cost of the system. The porous masses are formed by compression molding a recyclable material containing metallic powder. The compression molded porous masses are fed into a tubular member, into which hot air is blown for drying the porous masses.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: August 30, 2011
    Assignees: Jtekt Corporation, Koyo Thermo Systems Co., Ltd.
    Inventors: Mitsuma Matsuda, Toshihide Nakamura
  • Patent number: 7824586
    Abstract: There is provided a compression molding machine capable of manufacturing briquettes by compression molding a material efficiently. The compression molding machine includes a mold device (12) formed with a molding chamber and a plunger (15) provided so as to be capable of advancing and retreating in the axial direction to compression mold the material in the molding chamber. The molding device (12) includes an axially fixed pressure receiving member (16) facing to a tip end surface (15a) of the plunger (15), an outside mold (44) in sliding contact with the outer peripheral surface of the plunger (15), and supporting means which supports the outside mold (44) so that the outside mold (44) moves in an extrusion direction of the plunger (15) in association with the movement of the plunger (15) in the extrusion direction.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: November 2, 2010
    Assignee: JTEKT Corporation
    Inventors: Hiroshi Ueno, Masafumi Sedo, Mitsuma Matsuda, Shigenobu Hasui, Shinji Urata, Tetsuo Shigemi
  • Patent number: 7807596
    Abstract: There are provided a coloration agent for use in ceramic articles which offers an effective reuse of shot waste and which contributes to the reduction of manufacture costs, as well as a color developing clay using the same. The coloration agent contains metal powder separated from the shot waste and uses metal oxide powder contained in the metal powder as a basic raw material. The color developing clay is prepared by admixing the coloration agent with a clay raw material.
    Type: Grant
    Filed: February 23, 2005
    Date of Patent: October 5, 2010
    Assignee: Jtekt Corporation
    Inventor: Mitsuma Matsuda
  • Publication number: 20100031582
    Abstract: A ferrous powder material which may be compression molded by a compression molding press and may be recycled as a valuable resource is provided. The ferrous powder material contains grinding chips of a ferrous metal. The ferrous powder material is obtained by stirringly mixing a sludge mass with calcined lime and water, the sludge mass comprising the grinding chips of the ferrous metal and a grinding fluid containing oil and water.
    Type: Application
    Filed: December 21, 2007
    Publication date: February 11, 2010
    Inventors: Mitsuma Matsuda, Soichi Nouchi, Naoki Miyagawa
  • Patent number: 7628602
    Abstract: A compression machine is provided which is adapted to improve the operation efficiency of the machine for achieving the reduction of plant and equipment costs per compact-product weight. A compression machine includes: a first cylinder body 1 constituting a compaction chamber for compacting a subject material S and is formed with an opening through which the subject material S is supplied; a pusher shaft 10 slidably disposed in the first cylinder body 1 and serving to compress and solidify the subject material S; driving means 40 for driving the pusher shaft 10; a second cylinder body 20 disposed in coaxial and tandem relation with the first cylinder body 1; and a pressure receiving member disposed in the second cylinder body 20 and having a pressure receiving surface opposing a distal end surface of the pusher shaft 10, the first cylinder body and the second cylinder body being allowed to move relative to each other in an axial direction.
    Type: Grant
    Filed: June 8, 2005
    Date of Patent: December 8, 2009
    Assignee: JTEKT Corporation
    Inventor: Mitsuma Matsuda
  • Patent number: 7591877
    Abstract: A manufacturing method of briquette for use as metal stock is provided which is adapted for effective reduction of a drying time of a porous mass such that the quantity of energy required for the drying process may be reduced. A porous mass is formed by compressing cotton-like aggregates containing metal grinding dust under pressure. The resultant porous mass is immediately dipped in a heated solidification assistant. Subsequently, the porous mass impregnated with the solidification assistant is immediately transported to a drying furnace for drying.
    Type: Grant
    Filed: April 15, 2005
    Date of Patent: September 22, 2009
    Assignee: JTEKT Corporation
    Inventor: Mitsuma Matsuda
  • Patent number: 7438740
    Abstract: With the object of effective utilization of a fine powder generated during comminution of a crude material for iron manufacture, a briquette is provided which comprises a porous brittle molded body with a bulk specific gravity of 1.5 or more which is obtained by compression molding a molding composition comprising a fine powder generated during comminution of a crude material for iron manufacture and a reinforcing portion for reinforcing the brittle molded body. Further, with the object of effective reuse of used alumina grinding stones, a briquette is provided which comprises a porous brittle molded body obtained by compression molding a molding composition comprising a comminuted powder of a used alumina grinding stone and a cotton-like aggregate comprising a grinding powder of a ferrous metal and a grinding liquid, and a reinforcing portion for reinforcing the brittle molded body.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: October 21, 2008
    Assignee: Koyo Seiko Co. Ltd.
    Inventors: Mitsuma Matsuda, Masafumi Sedou
  • Publication number: 20080196605
    Abstract: [Summary] [Problem] A compression machine is provided which is adapted to improve the operation efficiency of the machine for achieving the reduction of plant and equipment costs per compact-product weight. [Means for Solution] A compression machine includes: a first cylinder body 1 constituting a compaction chamber for compacting a subject material S and is formed with an opening through which the subject material S is supplied; a pusher shaft 10 slidably disposed in the first cylinder body 1 and serving to compress and solidify the subject material S; driving means 40 for driving the pusher shaft 10; a second cylinder body 20 disposed in coaxial and tandem relation with the first cylinder body 1; and a pressure receiving member disposed in the second cylinder body 20 and having a pressure receiving surface opposing a distal end surface of the pusher shaft 10, the first cylinder body and the second cylinder body being allowed to move relative to each other in an axial direction.
    Type: Application
    Filed: June 8, 2005
    Publication date: August 21, 2008
    Applicant: JTEKT CORPORATION
    Inventor: Mitsuma Matsuda
  • Publication number: 20080179788
    Abstract: A brittle molded body (Z) obtained by compression molding into a prescribed shape a flocculent agglomerate (C) comprising ferrous metal shavings and a grinding liquid containing oil and water, the brittle molded body (Z) having a bulk specific gravity of at least 1.5. On the surface side of the brittle molded body (Z) is formed a strengthened layer (K) of higher density and higher hardness than on the inner side. A strengthened briquette (B) is obtained by impregnating a solidification aid D into this brittle molded body (Z).
    Type: Application
    Filed: March 26, 2008
    Publication date: July 31, 2008
    Inventors: Mitsuma Matsuda, Masafumi Sedou
  • Publication number: 20080181806
    Abstract: There is provided a compression molding machine capable of manufacturing briquettes by compression molding a material efficiently. The compression molding machine includes a mold device (12) formed with a molding chamber and a plunger (15) provided so as to be capable of advancing and retreating in the axial direction to compression mold the material in the molding chamber. The molding device (12) includes an axially fixed pressure receiving member (16) facing to a tip end surface (15a) of the plunger (15), an outside mold (44) in sliding contact with the outer peripheral surface of the plunger (15), and supporting means which supports the outside mold (44) so that the outside mold (44) moves in an extrusion direction of the plunger (15) in association with the movement of the plunger (15) in the extrusion direction.
    Type: Application
    Filed: March 17, 2006
    Publication date: July 31, 2008
    Inventors: Hiroshi Ueno, Masafumi Sedo, Mitsuma Matsuda, Shigenobu Hasui, Shinji Urata, Tetsuo Shigemi
  • Publication number: 20080000328
    Abstract: A manufacture method of briquette for use as metal stock is provided which increases the efficiency of drying porous masses so as to shorten a drying time, and which provides a simplified constitution for reducing an installation area of a system and for reducing the running cost and initial cost of the system. The porous masses are formed by compression molding a recyclable material containing metallic powder. The compression molded porous masses are fed into a tubular member, into which hot air is blown for drying the porous masses.
    Type: Application
    Filed: September 28, 2005
    Publication date: January 3, 2008
    Inventors: Mitsuma Matsuda, Toshihide Nakamura
  • Publication number: 20070264480
    Abstract: There are provided a coloration agent for use in ceramic articles which offers an effective reuse of shot waste and which contributes to the reduction of manufacture costs, as well as a color developing clay using the same. The coloration agent contains metal powder separated from the shot waste and uses metal oxide powder contained in the metal powder as a basic raw material. The color developing clay is prepared by admixing the coloration agent with a clay raw material.
    Type: Application
    Filed: February 23, 2005
    Publication date: November 15, 2007
    Applicant: JTEKT CORPORATION
    Inventor: Mitsuma Matsuda
  • Publication number: 20070209482
    Abstract: A manufacturing method of briquette for use as metal stock is provided which is adapted for effective reduction of a drying time of a porous mass such that the quantity of energy required for the drying process may be reduced. A porous mass is formed by compressing cotton-like aggregates containing metal grinding dust under pressure. The resultant porous mass is immediately dipped in a heated solidification assistant. Subsequently, the porous mass impregnated with the solidification assistant is immediately transported to a drying furnace for drying.
    Type: Application
    Filed: April 15, 2005
    Publication date: September 13, 2007
    Applicant: JTEKT CORPORATION
    Inventor: Mitsuma Matsuda
  • Publication number: 20070163389
    Abstract: A briquette for use as steelmaking material and a method of manufacturing the same, capable of effective reusing of the shot waste. After dropping a solidification assistant into shot waste consisting of powder metal containing iron powder and shot beads, the shot waste is compression molded. The compression molded shot waste is dried. Alternatively, the shot waste is admixed with cutting sludge containing ferrous-metal cutting residue particles and a cutting fluid containing oil and water, thereby forming cotton-like agglomerations. The cotton-like agglomerations are compression molded, thereby forming a brittle compact, which has the fibrous cutting sludge roughly sheared and which is removed of excessive water and oil. The brittle compact is impregnated with the solidification assistant, solidified and dried.
    Type: Application
    Filed: February 25, 2005
    Publication date: July 19, 2007
    Inventor: Mitsuma Matsuda
  • Publication number: 20070144308
    Abstract: The invention provides a briquette for use as metal stock which provides an effective reuse of metal-bearing powder dust, as well as a method for manufacturing the briquette. Before or after the powder dust is compression molded, the powder dust is impregnated with a solidification assistant containing sodium silicate. Finally, the powder dust is dried.
    Type: Application
    Filed: March 10, 2005
    Publication date: June 28, 2007
    Applicant: JTEKT Corporation
    Inventor: Mitsuma Matsuda
  • Patent number: 7135053
    Abstract: Cotton-like aggregates (B) including grinding chips from an iron-based metal and a grinding fluid containing oil and water are compression molded for forming a brittle compact (C) having the fibrous grinding chips roughly sheared and excessive water and oil removed therefrom. The brittle compact (C) is crushed for further finely shearing the grinding chips and the resultant grinding chips are mixed with a solidification assistant (D) for producing an iron-based powder material (E) containing the solidification assistant (D).
    Type: Grant
    Filed: October 1, 2001
    Date of Patent: November 14, 2006
    Assignee: Koyo Seiko Co., Ltd.
    Inventors: Masataka Ishihara, Akio Maemoto, Mitsuma Matsuda, Yoshihiro Seo, Shouichi Kashino
  • Patent number: 7011017
    Abstract: A compactor is provided wherein cuttings delivered to a compaction chamber 33 by a screw conveyor 22 are compacted into a solid product W by operating a hydraulic cylinder 28, and subsequently a gate member 51 disposed at one end of the compaction chamber 33 is opened so as to discharge the solid product W via the one end of the compaction chamber 33. The compaction chamber 33 includes a first cylindrical body 31 and a second cylindrical body 40. The second cylindrical body 40 is removably mounted to one end of the first cylindrical body 31 for facilitating the replacement of the second cylindrical body 40 when the second cylindrical body 40 is worn.
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: March 14, 2006
    Assignees: Koyo Seiko Co., Ltd., San-Ai Engineering Co., Ltd.
    Inventors: Daiki Satou, Masataka Ishihara, Yoshihiro Seio, Mitsuma Matsuda, Tsunetsugu Hasegawa, Mitsuru Yamamoto
  • Publication number: 20050178240
    Abstract: A brittle molded body (Z) obtained by compression molding into a prescribed shape a flocculent agglomerate (C) comprising ferrous metal shavings and a grinding liquid containing oil and water, the brittle molded body (Z) having a bulk specific gravity of at least 1.5. On the surface side of the brittle molded body (Z) is formed a strengthened layer (K) of higher density and higher hardness than on the inner side. A strengthened briquette (B) is obtained by impregnating a solidification aid D into this brittle molded body (Z).
    Type: Application
    Filed: January 30, 2003
    Publication date: August 18, 2005
    Inventors: Mitsuma Matsuda, Masafumi Sedou
  • Publication number: 20040194578
    Abstract: With the object of effective utilization of a fine powder generated during comminution of a crude material for iron manufacture, a briquette is provided which comprises a porous brittle molded body with a bulk specific gravity of 1.5 or more which is obtained by compression molding a molding composition comprising a fine powder generated during comminution of a crude material for iron manufacture and a reinforcing portion for reinforcing the brittle molded body. Further, with the object of effective reuse of used alumina grinding stones, a briquette is provided which comprises a porous brittle molded body obtained by compression molding a molding composition comprising a comminuted powder of a used alumina grinding stone and a cotton-like aggregate comprising a grinding powder of a ferrous metal and a grinding liquid, and a reinforcing portion for reinforcing the brittle molded body.
    Type: Application
    Filed: March 8, 2004
    Publication date: October 7, 2004
    Inventors: Mitsuma Matsuda, Masafumi Sedou
  • Publication number: 20040020378
    Abstract: A compactor is provided wherein cuttings delivered to a compaction chamber 33 by a screw conveyor 22 are compacted into a solid product W by operating a hydraulic cylinder 28, and subsequently a gate member 51 disposed at one end of the compaction chamber 33 is opened so as to discharge the solid product W via the one end of the compaction chamber 33. The compaction chamber 33 includes a first cylindrical body 31 and a second cylindrical body 40. The second cylindrical body 40 is removably mounted to one end of the first cylindrical body 31 for facilitating the replacement of the second cylindrical body 40 when the second cylindrical body 40 is worn.
    Type: Application
    Filed: April 25, 2003
    Publication date: February 5, 2004
    Inventors: Daiki Satou, Masataka Ishihara, Yoshihiro Seio, Mitsuma Matsuda, Tsunetsugu Hasegawa