Patents by Inventor Mitsunori Wasada

Mitsunori Wasada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11655770
    Abstract: An engine is provided, which includes an engine body including a cylinder provided with intake and exhaust ports and intake and exhaust valves, intake and exhaust passages, a turbocharger including a turbine provided to the exhaust passage and a compressor provided to the intake passage, and a variable phase mechanism configured to change open/close timings of the intake valve while maintaining an open period of the intake valve at a 270° C.A or larger. A geometric compression ratio of the cylinder is 11:1 or higher. In a high-load range, the variable phase mechanism sets the intake valve close timing to be after an intake BDC and to make a ratio of a retarded amount of the intake closing to the geometric compression ratio be 4.58 or above and 6.67 or below, and sets the intake valve open timing to be before a close timing of the exhaust valve.
    Type: Grant
    Filed: January 31, 2022
    Date of Patent: May 23, 2023
    Assignee: Mazda Motor Corporation
    Inventors: Naohiro Yamaguchi, Mitsunori Wasada, Satoshi Imamura, Toshimasa Kotani
  • Patent number: 11635041
    Abstract: An engine is provided, which includes an engine body including a plurality of cylinders, each of the cylinders being provided with an intake port, an exhaust port, an intake valve, and an exhaust valve, an intake passage and an exhaust passage connected to the engine body, and a turbocharger including a turbine provided to the exhaust passage and a compressor provided to the intake passage. A geometric compression ratio of the cylinder is 11:1 or higher. An open period of the intake valve is a range of 270° or larger by a crank angle. The exhaust passage includes a plurality of independent exhaust passages, each communicating with the exhaust port of one cylinder or with the exhaust ports of two or more cylinders of which timings of exhaust strokes are discontinuous from each other, and connecting the engine body to the turbine.
    Type: Grant
    Filed: January 31, 2022
    Date of Patent: April 25, 2023
    Assignee: Mazda Motor Corporation
    Inventors: Naohiro Yamaguchi, Mitsunori Wasada, Satoshi Imamura, Toshimasa Kotani
  • Publication number: 20220282674
    Abstract: An engine is provided, which includes an engine body including a cylinder provided with intake and exhaust ports and intake and exhaust valves, intake and exhaust passages, a turbocharger including a turbine provided to the exhaust passage and a compressor provided to the intake passage, and a variable phase mechanism configured to change open/close timings of the intake valve while maintaining an open period of the intake valve at a 270° C.A or larger. A geometric compression ratio of the cylinder is 11:1 or higher. In a high-load range, the variable phase mechanism sets the intake valve close timing to be after an intake BDC and to make a ratio of a retarded amount of the intake closing to the geometric compression ratio be 4.58 or above and 6.67 or below, and sets the intake valve open timing to be before a close timing of the exhaust valve.
    Type: Application
    Filed: January 31, 2022
    Publication date: September 8, 2022
    Inventors: Naohiro Yamaguchi, Mitsunori Wasada, Satoshi Imamura, Toshimasa Kotani
  • Publication number: 20220282686
    Abstract: An engine is provided, which includes an engine body including a plurality of cylinders, each of the cylinders being provided with an intake port, an exhaust port, an intake valve, and an exhaust valve, an intake passage and an exhaust passage connected to the engine body, and a turbocharger including a turbine provided to the exhaust passage and a compressor provided to the intake passage. A geometric compression ratio of the cylinder is 11:1 or higher. An open period of the intake valve is a range of 270° or larger by a crank angle. The exhaust passage includes a plurality of independent exhaust passages, each communicating with the exhaust port of one cylinder or with the exhaust ports of two or more cylinders of which timings of exhaust strokes are discontinuous from each other, and connecting the engine body to the turbine.
    Type: Application
    Filed: January 31, 2022
    Publication date: September 8, 2022
    Inventors: Naohiro Yamaguchi, Mitsunori Wasada, Satoshi Imamura, Toshimasa Kotani
  • Patent number: 11378041
    Abstract: An exhaust gas recirculation (EGR) passage is connected with an intake passage (a bypass passage bypassing a supercharger) of an engine. The EGR passage includes, in a position close to a connection port to the intake passage, an expanding portion in which a passage cross-sectional area expands and which lowers a flow speed of EGR gas so as to reduce an uneven flow, in the connection port, of the EGR gas flowing into the intake passage.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: July 5, 2022
    Assignee: Mazda Motor Corporation
    Inventors: Jiro Kato, Taketoshi Yamauchi, Mitsunori Wasada, Ken Yoshida, Kenji Takami, Ryo Yamamoto, Haruna Yanagida, Masayoshi Higashio, Kensuke Ashikaga
  • Publication number: 20210262420
    Abstract: An exhaust gas recirculation (EGR) passage is connected with an intake passage (a bypass passage bypassing a supercharger) of an engine. The EGR passage includes, in a position close to a connection port to the intake passage, an expanding portion in which a passage cross-sectional area expands and which lowers a flow speed of EGR gas so as to reduce an uneven flow, in the connection port, of the EGR gas flowing into the intake passage.
    Type: Application
    Filed: June 27, 2019
    Publication date: August 26, 2021
    Inventors: Jiro KATO, Taketoshi YAMAUCHI, Mitsunori WASADA, Ken YOSHIDA, Kenji TAKAMI, Ryo YAMAMOTO, Haruna YANAGIDA, Masayoshi HIGASHIO, Kensuke ASHIKAGA
  • Patent number: 10900411
    Abstract: The present disclosure aims to improve circulation of intake air and distribution of bypass intake air to cylinders, while reducing an increase in the overall height of an engine. A supercharger extends along a cylinder bank at a side of a surge tank extending along the cylinder bank. A bypass pipe branching off from an upstream intake pipe configured to introduce the intake air into the supercharger extends along the cylinder bank above the supercharger. A downstream side intake pipe configured to guide the intake air from the supercharger to the surge tank extends downward from the supercharger. The downstream intake pipe is, in a U-shape as viewed along the cylinder bank, connected to the surge tank.
    Type: Grant
    Filed: August 25, 2017
    Date of Patent: January 26, 2021
    Assignee: Mazda Motor Corporation
    Inventors: Ken Yoshida, Ryotaro Nishida, Hidesaku Ebesu, Mitsunori Wasada, Mitsutaka Yamaya, Hisayuki Yamane, Yoshihiro Hamazume, Shuhei Tsujita, Hirofumi Shinohara, Eiji Takano, Tatsuya Koga, Tsukasa Hoshino, Masafumi Nakano, Kouichi Shimizu, Jiro Kato, Taketoshi Yamauchi
  • Publication number: 20200370467
    Abstract: The present disclosure aims to improve circulation of intake air and distribution of bypass intake air to cylinders, while reducing an increase in the overall height of an engine. A supercharger extends along a cylinder bank at a side of a surge tank extending along the cylinder bank. A bypass pipe branching off from an upstream intake pipe configured to introduce the intake air into the supercharger extends along the cylinder bank above the supercharger. A downstream side intake pipe configured to guide the intake air from the supercharger to the surge tank extends downward from the supercharger. The downstream intake pipe is, in a U-shape as viewed along the cylinder bank, connected to the surge tank.
    Type: Application
    Filed: August 25, 2017
    Publication date: November 26, 2020
    Inventors: Ken Yoshida, Ryotaro Nishida, Hidesaku Ebesu, Mitsunori Wasada, Mitsutaka Yamaya, Hisayuki Yamane, Yoshihiro Hamazume, Shuhei Tsujita, Hirofumi Shinohara, Eiji Takano, Tatsuya Koga, Tsukasa Hoshino, Masafumi Nakano, Kouichi Shimizu, Jiro Kato, Taketoshi Yamauchi
  • Patent number: 10788001
    Abstract: The present disclosure aims to stabilize, in an engine with a supercharger, a detection result of an intake air temperature sensor interposed between the supercharger and an intercooler. A gas outlet of a supercharger and a gas inlet of an intercooler are connected together via a second passage. The second passage includes, in its middle position, a narrow region with a smaller cross-sectional area than the part of the second passage extending from an upstream end of the second passage to the middle position. The narrow region is provided with the intake air temperature sensor configured to detect the gas temperature in the narrow region.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: September 29, 2020
    Assignee: Mazda Motor Corporation
    Inventors: Jiro Kato, Mitsunori Wasada, Hidesaku Ebesu, Toshihiko Hirata, Tatsuya Koga, Shuhei Tsujita
  • Publication number: 20200095923
    Abstract: An intake and exhaust device (1) for a vehicle engine is capable to perform a compression self-ignition operation, the device comprising on an intake passage a supercharger (9) driven by a force other than an exhaust gas, wherein an exhaust purification device (18) disposed on an exhaust passage is disposed adjacent to an outer surface of the engine (2).
    Type: Application
    Filed: July 27, 2017
    Publication date: March 26, 2020
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Hirokazu HASEGAWA, Keishi KITABATAKE, Taku KURAMASHI, Ryotaro NISHIDA, Mitsunori WASADA, Takeshi NAKAHIRA, Yuji KOJIMA, Amane TSUDA
  • Publication number: 20200049110
    Abstract: Intake ports include a second port configured such that a flow rate of flowing gas is adjusted via a swirl control valve. When a surge tank is viewed in a cylinder axis direction, first and second branched passages are connected with a space being interposed therebetween in a cylinder array direction, and are connected to the surge tank on extension lines, each of which extends from an upstream end portion of an independent passage connected to the second port to an opposite side of each cylinder.
    Type: Application
    Filed: February 20, 2018
    Publication date: February 13, 2020
    Inventors: Jiro Kato, Mitsunori Wasada, Masayoshi Higashio, Kensuke Ashikaga, Kazuhiro Nakamura, Yuji Kojima, Hidesaku Ebesu, Tatsuya Koga, Toshihiko Hirata
  • Publication number: 20180340496
    Abstract: The present disclosure aims to stabilize, in an engine with a supercharger, a detection result of an intake air temperature sensor interposed between the supercharger and an intercooler. A gas outlet of a supercharger and a gas inlet of an intercooler are connected together via a second passage. The second passage includes, in its middle position, a narrow region with a smaller cross-sectional area than the part of the second passage extending from an upstream end of the second passage to the middle position. The narrow region is provided with the intake air temperature sensor configured to detect the gas temperature in the narrow region.
    Type: Application
    Filed: May 22, 2018
    Publication date: November 29, 2018
    Inventors: Jiro Kato, Mitsunori Wasada, Hidesaku Ebesu, Toshihiko Hirata, Tatsuya Koga, Shuhei Tsujita
  • Patent number: 10012134
    Abstract: Injection of the fuel by the injector 43 creates a gas flow in the combustion chamber. The gas expands in a radial fashion from an axis of a cylinder toward a radial outside of the cylinder, and then flows from the radial outside along the cylinder head bottom face 221 toward the axis of the cylinder. The spark plug 41 has a gap positioned away from the axis of the cylinder toward the radial outside of the cylinder at a predetermined distance, and placed radially inwardly from a position opposite a rim of an opening of the cavity 242. A side electrode extends to be oriented in a direction perpendicular to the flow of the gas along the cylinder head bottom face. The gap has a center positioned near the cylinder head bottom face, and closer to an interior of a combustion chamber than to the cylinder head bottom face.
    Type: Grant
    Filed: November 28, 2016
    Date of Patent: July 3, 2018
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Mitsunori Wasada, Tsuyoshi Yamamoto, Yasushi Nakahara, Takashi Youso, Hiroaki Abe, Takaaki Nagano, Atsushi Inoue, Kazuhiro Nagatsu, Takashi Kaminaga, Tatsuya Fujikawa
  • Patent number: 9874169
    Abstract: A control device of a compression-ignition engine is provided. The device includes an engine having a cylinder, a fuel injection valve for injecting a fuel, an exhaust valve mechanism for switching an operation mode of an exhaust valve between a normal mode and an open-twice mode, a throttle valve disposed on an intake passage, and a controller for operating the engine by compression-ignition combustion of mixture gas inside the cylinder at least within a low engine load range. The controller suspends the fuel injection by the fuel injection valve when a predetermined fuel cut condition is met while the engine decelerates, and the controller fully closes the throttle valve and controls the exhaust valve mechanism to operate in the open-twice mode during the fuel cut. When a predetermined fuel resuming condition is met, the controller restarts the fuel injection, opens the throttle valve, and causes the compression-ignition combustion.
    Type: Grant
    Filed: August 20, 2014
    Date of Patent: January 23, 2018
    Assignee: Mazda Motor Corporation
    Inventors: Kazuhiro Nagatsu, Junichi Taga, Atsushi Inoue, Takashi Youso, Mitsunori Wasada, Keiji Araki
  • Publication number: 20170167360
    Abstract: Injection of the fuel by the injector 43 creates a gas flow in the combustion chamber. The gas expands in a radial fashion from an axis of a cylinder toward a radial outside of the cylinder, and then flows from the radial outside along the cylinder head bottom face 221 toward the axis of the cylinder. The spark plug 41 has a gap positioned away from the axis of the cylinder toward the radial outside of the cylinder at a predetermined distance, and placed radially inwardly from a position opposite a rim of an opening of the cavity 242. A side electrode extends to be oriented in a direction perpendicular to the flow of the gas along the cylinder head bottom face. The gap has a center positioned near the cylinder head bottom face, and closer to an interior of a combustion chamber than to the cylinder head bottom face.
    Type: Application
    Filed: November 28, 2016
    Publication date: June 15, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Mitsunori WASADA, Tsuyoshi YAMAMOTO, Yasushi NAKAHARA, Takashi YOUSO, Hiroaki ABE, Takaaki NAGANO, Atsushi INOUE, Kazuhiro NAGATSU, Takashi KAMINAGA, Tatsuya FUJIKAWA
  • Patent number: 9546613
    Abstract: A control device of a compression-ignition engine is provided. The control device includes the engine having a cylinder, an exhaust gas recirculation system for introducing exhaust gas into the cylinder, and a controller for operating the engine by compression-ignition combustion of mixture gas inside the cylinder within a predetermined compression-ignitable range on a low engine load side. Within the compression-ignitable range, the controller sets an EGR ratio higher as the engine load becomes lower, and the controller sets the EGR ratio to a predetermined highest EGR ratio when the engine load is at a specific load that is on the low engine load side within the compression-ignitable range. When the engine load is lower than the specific load, the controller sets the EGR ratio to be lower than the highest EGR ratio.
    Type: Grant
    Filed: August 20, 2014
    Date of Patent: January 17, 2017
    Assignee: Mazda Motor Corporation
    Inventors: Kazuhiro Nagatsu, Junichi Taga, Takashi Youso, Atsushi Inoue, Mitsunori Wasada, Keiji Araki
  • Patent number: 9267421
    Abstract: The axial line of an intake valve is inclined, and a gap between a piston crown surface and a valve head of the intake valve expands in accordance with the approach of the crankshaft axis. A relationship of G2>G1 is fulfilled, where G1 stands for a minimum gap between the lower surface of the cylinder head that is positioned between the intake valve and the exhaust valve facing the intake valve, with the crankshaft axis being interposed therebetween, and the piston crown surface in a top dead center, and G2 stands for a gap at a position that is the closest to the crankshaft axis, from among the gaps between the lower surface of the valve head of the intake valve and the piston crown surface at a center timing of a valve overlap period in which the intake valve and the exhaust valve are both open.
    Type: Grant
    Filed: August 12, 2013
    Date of Patent: February 23, 2016
    Assignee: Mazda Motor Corporation
    Inventors: Tadatomo Toda, Mitsunori Wasada, Tadasu Hashiguchi, Takashi Youso, Kazuhiro Nagatsu
  • Publication number: 20150167536
    Abstract: The axial line of an intake valve is inclined, and a gap between a piston crown surface and a valve head of the intake valve expands in accordance with the approach of the crankshaft axis. A relationship of G2>G1 is fulfilled, where G1 stands for a minimum gap between the lower surface of the cylinder head that is positioned between the intake valve and the exhaust valve facing the intake valve, with the crankshaft axis being interposed therebetween, and the piston crown surface in a top dead center, and G2 stands for a gap at a position that is the closest to the crankshaft axis, from among the gaps between the lower surface of the valve head of the intake valve and the piston crown surface at a center timing of a valve overlap period in which the intake valve and the exhaust valve are both open.
    Type: Application
    Filed: August 12, 2013
    Publication date: June 18, 2015
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Tadatomo Toda, Mitsunori Wasada, Tadasu Hashiguchi, Takashi Youso, Kazuhiro Nagatsu
  • Publication number: 20150083073
    Abstract: A control device of a compression-ignition engine is provided. The device includes an engine having a cylinder, a fuel injection valve for injecting a fuel, an exhaust valve mechanism for switching an operation mode of an exhaust valve between a normal mode and an open-twice mode, a throttle valve disposed on an intake passage, and a controller for operating the engine by compression-ignition combustion of mixture gas inside the cylinder at least within a low engine load range. The controller suspends the fuel injection by the fuel injection valve when a predetermined fuel cut condition is met while the engine decelerates, and the controller fully closes the throttle valve and controls the exhaust valve mechanism to operate in the open-twice mode during the fuel cut. When a predetermined fuel resuming condition is met, the controller restarts the fuel injection, opens the throttle valve, and causes the compression-ignition combustion.
    Type: Application
    Filed: August 20, 2014
    Publication date: March 26, 2015
    Inventors: Kazuhiro Nagatsu, Junichi Taga, Atsushi Inoue, Takashi Youso, Mitsunori Wasada, Keiji Araki
  • Publication number: 20150083072
    Abstract: A control device of a compression-ignition engine is provided. The control device includes the engine having a cylinder, an exhaust gas recirculation system for introducing exhaust gas into the cylinder, and a controller for operating the engine by compression-ignition combustion of mixture gas inside the cylinder within a predetermined compression-ignitable range on a low engine load side. Within the compression-ignitable range, the controller sets an EGR ratio higher as the engine load becomes lower, and the controller sets the EGR ratio to a predetermined highest EGR ratio when the engine load is at a specific load that is on the low engine load side within the compression-ignitable range. When the engine load is lower than the specific load, the controller sets the EGR ratio to be lower than the highest EGR ratio.
    Type: Application
    Filed: August 20, 2014
    Publication date: March 26, 2015
    Inventors: Kazuhiro Nagatsu, Junichi Taga, Takashi Youso, Atsushi Inoue, Mitsunori Wasada, Keiji Araki