Patents by Inventor Mitsuo Haginoya

Mitsuo Haginoya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6521293
    Abstract: A ceramic-coated blade of a gas turbine and a method of producing the same, in which the thickening of an Al2O3 layer at the interface between a ceramic layer and a primary layer is sufficiently prevented for a long period of time, thereby positively suppressing the separation of the ceramic layer. Using powder of MCrAlY alloy (Co—32%Ni—21%Cr—8%Al—0.5%Y), a primary layer (alloy coating layer) is formed on a surface of a substrate made of a heat-resistant Ni base alloy (Rene'-80). Further, a heat-resistant ceramic layer, comprising a mixture of ion-conductive ZrO2—8wt. %Y2O3 ceramic and insulative ceramic (e.g. Al2O3), is formed on the alloy coating layer. This mixture has a columnar structure in which columnar crystals are grown by a gas phase in a direction of a thickness of the coating, or a porous structure in which flattened particles brought about from molten particles caused to fly at high velocity are laminated.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: February 18, 2003
    Assignees: Hitachi, Ltd., The Tokyo Electric Power Co.
    Inventors: Yoshitaka Kojima, Hideyuki Arikawa, Mitsuo Haginoya, Katsuo Wada, Ryuta Watanabe, Yoshiaki Matsushita, Shin Yoshino
  • Patent number: 6042951
    Abstract: A ceramic-coated blade of a gas turbine and a method of producing the same, in which the thickening of an Al.sub.2 O.sub.3 layer at the interface between a ceramic layer and a primary layer is sufficiently prevented for a long period of time, thereby positively suppressing the separation of the ceramic layer. Using powder of MCrAlY alloy (Co-32% Ni-21% Cr-8% Al-0.5% Y), a primary layer (alloy coating layer) is formed on a surface of a substrate made of a heat-resistant Ni base alloy (Rene'-80). Further, a heat-resistant ceramic layer, comprising a mixture of ion-conductive ZrO.sub.2 -8 wt. % Y.sub.2 O.sub.3 ceramic and insulative ceramic (e.g. Al.sub.2 O.sub.3), is formed on the alloy coating layer. This mixture has a columnar structure in which columnar crystals are grown by a gas phase in a direction of a thickness of the coating, or a porous structure in which flattened particles brought about from molten particles caused to fly at high velocity are laminated.
    Type: Grant
    Filed: February 2, 1998
    Date of Patent: March 28, 2000
    Assignees: Hitachi, Ltd., The Tokyo Electric Power Co., Inc.
    Inventors: Yoshitaka Kojima, Hideyuki Arikawa, Mitsuo Haginoya, Katsuo Wada, Ryuta Watanabe, Yoshiaki Matsushita, Shin Yoshino
  • Patent number: 5840434
    Abstract: A ceramic coated heat-resistant element comprises a heat resisting alloy base mainly composed of Ni and/or Co and a heat-resistant coating layer provided on the surface of the base and is characterized in that said heat-resistant coating layer comprises a metal layer of an alloy superior to the base in high-temperature corrosion and oxidation resistance and provided on the base, an Al.sub.2 O.sub.3 ceramic thin film layer provided on the metal layer, a ZrO.sub.2 ceramic coating layer having dense texture provided on the Al.sub.2 O.sub.3 ceramic thin film layer and a ZrO.sub.2 ceramic coating layer having columnar texture provided on the ZrO.sub.2 ceramic coating layer having dense texture cracks are present only in the ZrO.sub.2 ceramic coating layer having columnar texture in the direction of thickness along the boundary of the columns. A mixed layer composed of a metal superior to the base in high-temperature corrosion and oxidation resistance and a ZrO.sub.
    Type: Grant
    Filed: May 2, 1996
    Date of Patent: November 24, 1998
    Assignee: Hitachi, Ltd.
    Inventors: Yoshitaka Kojima, Hideyuki Arikawa, Mitsuo Haginoya, Akira Mebata, Tetsuo Sasada, Hajime Toriya
  • Patent number: 5630314
    Abstract: The present invention provides ceramic coated heat-resistant elements which suffer no damages even under high heat load conditions and can afford a thermal barrier effect stably for a long period of time and can be used, for example, as buckets and stationary blades of turbines. A method for making the elements is also provided. The ceramic coated heat-resistant element comprises a heat resisting alloy base mainly composed of Ni and/or Co and a heat-resistant coating layer provided on the surface of the base and is characterized in that said heat-resistant coating layer comprises a metal layer of an alloy superior to the base in high-temperature corrosion and oxidation resistance and provided on the base, an Al.sub.2 O.sub.3 ceramic thin film layer provided on the metal layer, a ZrO.sub.2 ceramic coating layer having dense texture provided on the Al.sub.2 O.sub.3 ceramic thin film layer and a ZrO.sub.2 ceramic coating layer having columnar texture provided on the ZrO.sub.
    Type: Grant
    Filed: October 11, 1994
    Date of Patent: May 20, 1997
    Assignee: Hitachi, Ltd.
    Inventors: Yoshitaka Kojima, Hideyuki Arikawa, Mitsuo Haginoya, Akira Mebata, Tetsuo Sasada, Hajime Toriya
  • Patent number: 5545484
    Abstract: A heat and oxidation resistive high strength material utilized in structural body parts subject to bleaching in high temperature/oxidative atmosphere, the body structure of a space vehicle, a combustor, the combustor for a gas turbine, a turbine blade, and a turbine nozzle, is presented. A method for producing this heat and oxidation resistive high strength material is also explained.
    Type: Grant
    Filed: December 8, 1994
    Date of Patent: August 13, 1996
    Assignee: Hitachi, Ltd.
    Inventors: Shizuka Yamaguchi, Yoshitaka Kojima, Sai Ogawa, Hideyuki Arikawa, Mitsuo Haginoya, Yukihiko Wada, Kyozo Iwao
  • Patent number: 4392296
    Abstract: In a method of joining two metal members by forming an annular groove at least on one of the two metal members to be joined and causing part of the material of the metal member to flow into the annular groove by plastic deformation to form a joint, at least one annular angled member is formed in the annular groove. The annular angled member extending the entire periphery of the annular groove is substantially triangular in axial cross-sectional shape. The joint has increased strength and can be formed with reduced pressure.
    Type: Grant
    Filed: October 3, 1980
    Date of Patent: July 12, 1983
    Assignee: Hitachi, Ltd.
    Inventors: Hisanobu Kanamaru, Akira Tohkairin, Hideo Tatsumi, Naotatsu Asahi, Mitsuo Haginoya