Patents by Inventor Mitsuo Kougo
Mitsuo Kougo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9831480Abstract: A fiber-containing polymer film contains a host polymer and fibrous substances. The fiber-containing polymer film has an orientation area where the fibrous substances are oriented in a direction substantially parallel to a main surface of the fiber-containing polymer film and in substantially the same direction.Type: GrantFiled: November 16, 2009Date of Patent: November 28, 2017Assignee: TDK CORPORATIONInventors: Katsuo Naoi, Kazutoshi Emoto, Kiyonori Hinoki, Masahiro Saegusa, Kenji Nishizawa, Mitsuo Kougo
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Patent number: 9214661Abstract: An electrode manufacturing method which can lower the impedance of electrochemical devices is provided. The electrode manufacturing method comprises the steps of applying a coating material containing an active material particle, a binder, and a good solvent for the binder to a current collector, so as to form a coating film made of the coating material; removing the good solvent from the coating film; applying a poor solvent for the binder to the coating film having removed the good solvent; and pressing the coating film coated with the poor solvent.Type: GrantFiled: August 26, 2009Date of Patent: December 15, 2015Assignee: TDK CORPORATIONInventors: Katsuo Naoi, Kazutoshi Emoto, Kiyonori Hinoki, Masahiro Saegusa, Kenji Nishizawa, Mitsuo Kougo
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Patent number: 8530110Abstract: A lithium-ion secondary battery separator has a porous structure formed by laminating a second polymer layer, a first polymer layer, and a second polymer layer in sequence. The second polymer layer has a melting point lower than that of the first polymer layer. The second polymer layer has a higher molecular part formed on a side in contact with the first polymer layer and a lower molecular part formed on a side farther from the first polymer layer than is the higher molecular part. The higher and lower molecular parts have a weight-average molecular weight ratio (higher molecular part/lower molecular part) of 4 to 19 therebetween.Type: GrantFiled: November 16, 2009Date of Patent: September 10, 2013Assignee: TDK CorporationInventors: Katsuo Naoi, Kenji Nishizawa, Mitsuo Kougo, Yoshihiko Ohashi, Hidetake Itoh
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Patent number: 8481198Abstract: A wound electrochemical device has a wound body formed by winding a multilayer member including a multilayer structure composed of a positive electrode, a separator, and a negative electrode; wherein each of the positive and negative electrodes, includes a structure having an active material layer formed on both sides of a current collector; wherein the wound body has a space at a center portion thereof; and wherein the smallest radius of curvature R of a curved part in an innermost circumferential portion of the wound body satisfies the following expression (1): R=?×(T1+2T2)??(1) where R is the smallest radius of curvature of the curved part in the innermost circumferential portion of the wound body (unit: ?m), ? is a value within the range of 3.33 to 7.Type: GrantFiled: December 10, 2008Date of Patent: July 9, 2013Assignee: TDK CorporationInventors: Yoshihiko Ohashi, Mitsuo Kougo, Kiyonori Hinoki, Kazuo Katai
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Patent number: 8343669Abstract: An electrochemical device comprises an electrode matrix including a multilayer structure composed of a positive electrode, a negative electrode, and a first separator, and first and second dummy electrodes electrically connected to the positive and negative electrodes, respectively. The first and second dummy electrodes have respective opposing parts opposing each other through a second separator at an outer peripheral part of the electrode matrix. One or each of the first and second dummy electrodes has a resistance control layer at least on a side where the opposing parts oppose each other. The resistance control layer has such a resistance value that an estimated internal short circuit current between the first and second dummy electrodes is equivalent to 0.09 C to 1.00 C. The first and second dummy electrodes are adapted to short-circuit each other at a lower temperature than the positive and negative electrodes do.Type: GrantFiled: March 19, 2009Date of Patent: January 1, 2013Assignee: TDK CorporationInventors: Katsuo Naoi, Kenji Nishizawa, Mitsuo Kougo
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Patent number: 8273482Abstract: An electrode having a current collector with a plurality of through holes, and active material layers provided on both sides of the current collector. The current collector has projections extending on the top side or on the back side of the current collector from edges of the through holes, and an angle between each of the projections and a surface direction of the current collector is in the range of 30 to 80°.Type: GrantFiled: September 16, 2009Date of Patent: September 25, 2012Assignee: TDK CorporationInventors: Katsuo Naoi, Kazutoshi Emoto, Kiyonori Hinoki, Masahiro Saegusa, Kenji Nishizawa, Mitsuo Kougo
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Patent number: 8247100Abstract: An electrochemical device having an electrode matrix including a multilayer structure laminating positive and negative electrodes with a separator interposed therebetween; wherein at least one of the positive and negative electrodes has a resistance control layer at least at an edge part exposed when the separator thermally shrinks on a surface on the separator side; and wherein the resistance control layer has a resistance value as a total resistance value of the electrode matrix falling in such a range that an estimated internal short circuit current between the positive and negative electrodes is equivalent to 0.09 C to 1 C.Type: GrantFiled: March 20, 2009Date of Patent: August 21, 2012Assignee: TDK CorporationInventors: Katsuo Naoi, Kenji Nishizawa, Mitsuo Kougo
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Publication number: 20100124705Abstract: A fiber-containing polymer film contains a host polymer and fibrous substances. The fiber-containing polymer film has an orientation area where the fibrous substances are oriented in a direction substantially parallel to a main surface of the fiber-containing polymer film and in substantially the same direction.Type: ApplicationFiled: November 16, 2009Publication date: May 20, 2010Applicant: TDK CORPORATIONInventors: Katsuo NAOI, Kazutoshi EMOTO, Kiyonori HINOKI, Masahiro SAEGUSA, Kenji NISHIZAWA, Mitsuo KOUGO
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Publication number: 20100124701Abstract: A lithium-ion secondary battery separator having a porous structure formed by laminating a second polymer layer, a first polymer layer, and a second polymer layer in sequence. The second polymer layer has a melting point higher than that of the first polymer layer. The second polymer layer has a higher molecular part formed on a side in contact with the first polymer layer and a lower molecular part formed on a side farther from the first polymer layer than is the higher molecular part. The higher and lower molecular parts have a weight-average molecular weight ratio (higher molecular part/lower molecular part) of 4 to 19 therebetween.Type: ApplicationFiled: November 16, 2009Publication date: May 20, 2010Applicant: TDK CORPORATIONInventors: Katsuo NAOI, Kenji NISHIZAWA, Mitsuo KOUGO, Yoshihiko OHASHI, Hidetake ITOH
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Publication number: 20100075224Abstract: An electrode has a current collector having a plurality of through holes, and active material layers provided on both sides of the current collector, the current collector has projections extending on the top side or on the back side of the current collector from respective edges of the through holes, and an angle between each of the projections and a surface direction of the current collector is in the range of 30 to 80°. Because of the configuration wherein the projections are surrounded by the active material layers, a physical anchor effect is achieved so as to provide high adhesion. Since the projections are inclined relative to the surface direction of the current collector, the distance becomes shorter between the current collector including the projections and an active material, which was located apart from the projections in the case where the projections extended perpendicularly to the surface direction of the current collector.Type: ApplicationFiled: September 16, 2009Publication date: March 25, 2010Applicant: TDK CORPORATIONInventors: Katsuo NAOI, Kazutoshi EMOTO, Kiyonori HINOKI, Masahiro SAEGUSA, Kenji NISHIZAWA, Mitsuo KOUGO
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Publication number: 20100055565Abstract: An electrode manufacturing method which can form a flat short-circuit prevention coating film (solid polyelectrolyte layer) having a uniform thickness and prevent short circuits from occurring in an electrochemical device is provided. The electrode manufacturing method comprises a first step of applying an active material layer coating material containing an active material particle, an active material layer binder, and a first solvent to a current collector so as to form a coating film made of the active material layer coating material; a second step of applying a second solvent to the coating film; and a third step of applying a solid polyelectrolyte layer coating material containing a solid polyelectrolyte, a solid polyelectrolyte layer binder, and a third solvent to the coating film coated with the second solvent.Type: ApplicationFiled: August 26, 2009Publication date: March 4, 2010Applicant: TDK CORPORATIONInventors: Katsuo NAOI, Kazutoshi EMOTO, Kiyonori HINOKI, Masahiro SAEGUSA, Kenji NISHIZAWA, Mitsuo KOUGO, Masayoshi HIRANO
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Publication number: 20100055301Abstract: An electrode manufacturing method which can lower the impedance of electrochemical devices is provided. The electrode manufacturing method comprises the steps of applying a coating material containing an active material particle, a binder, and a good solvent for the binder to a current collector, so as to form a coating film made of the coating material; removing the good solvent from the coating film; applying a poor solvent for the binder to the coating film having removed the good solvent; and pressing the coating film coated with the poor solvent.Type: ApplicationFiled: August 26, 2009Publication date: March 4, 2010Applicant: TDK CORPORATIONInventors: Katsuo NAOI, Kazutoshi EMOTO, Kiyonori HINOKI, Masahiro SAEGUSA, Kenji NISHIZAWA, Mitsuo KOUGO
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Publication number: 20090246638Abstract: An electrochemical device comprises an electrode matrix including a multilayer structure composed of a positive electrode, a negative electrode, and a first separator, and first and second dummy electrodes electrically connected to the positive and negative electrodes, respectively. The first and second dummy electrodes have respective opposing parts opposing each other through a second separator at an outer peripheral part of the electrode matrix. One or each of the first and second dummy electrodes has a resistance control layer at least on a side where the opposing parts oppose each other. The resistance control layer has such a resistance value that an estimated internal short circuit current between the first and second dummy electrodes is equivalent to 0.09 C to 1.00 C. The first and second dummy electrodes are adapted to short-circuit each other at a lower temperature than the positive and negative electrodes do.Type: ApplicationFiled: March 19, 2009Publication date: October 1, 2009Applicant: TDK CORPORATIONInventors: Katsuo NAOI, Kenji NISHIZAWA, Mitsuo KOUGO
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Publication number: 20090246612Abstract: An electrochemical device having an electrode matrix including a multilayer structure laminating positive and negative electrodes with a separator interposed therebetween; wherein at least one of the positive and negative electrodes has a resistance control layer at least at an edge part exposed when the separator thermally shrinks on a surface on the separator side; and wherein the resistance control layer has a resistance value as a total resistance value of the electrode matrix falling in such a range that an estimated internal short circuit current between the positive and negative electrodes is equivalent to 0.09 C to 1 C.Type: ApplicationFiled: March 20, 2009Publication date: October 1, 2009Applicant: TDK CORPORATIONInventors: Katsuo NAOI, Kenji NISHIZAWA, Mitsuo KOUGO
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Publication number: 20090169979Abstract: The invention provides a wound-type electrochemical device capable of increasing the capacity. A wound-type electrochemical device comprises a wound body formed by winding a belt-like positive electrode and a belt-like negative electrode, each of the electrodes being a current collector having an active material layer formed on both sides thereof, so as to sandwich a belt-like separator therebetween, wherein both sides of an end on a center side of the wound body of the positive electrode adjoin the negative electrode via the separator, respectively, while both sides of an end on the center side of the wound body of the negative electrode adjoin the positive electrode via the separator, respectively.Type: ApplicationFiled: December 15, 2008Publication date: July 2, 2009Applicant: TDK CorporationInventors: Yoshihiko OHASHI, Mitsuo KOUGO, Kiyonori HINOKI, Kazuo KATAI
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Publication number: 20090169993Abstract: A wound electrochemical device has a wound body formed by winding a multilayer member including a multilayer structure composed of a positive electrode, a separator, and a negative electrode; wherein each of the positive and negative electrodes, includes a structure having an active material layer formed on both sides of a current collector; wherein the wound body has a space at a center portion thereof; and wherein the smallest radius of curvature R of a curved part in an innermost circumferential portion of the wound body satisfies the following expression (1): R=?×(T1+2T2)??(1) where R is the smallest radius of curvature of the curved part in the innermost circumferential portion of the wound body (unit: ?m), ? is a value within the range of 3.33 to 7.Type: ApplicationFiled: December 10, 2008Publication date: July 2, 2009Applicant: TDK CORPORATIONInventors: Yoshihiko OHASHI, Mitsuo KOUGO, Kiyonori HINOKI, Kazuo KATAI
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Patent number: 6574528Abstract: The invention relates to a card assembly apparatus for assembling PC cards and the like, and it is an object of the invention to provide a card assembly apparatus which makes it possible to reduce costs required for card assembly and to improve the throughput of card assembly. It has a top side processing portion 1 for performing predetermined assembly processes on a top side of a card and a bottom side processing portion 2 for performing predetermined assembly processes on a bottom side of a card.Type: GrantFiled: June 9, 2000Date of Patent: June 3, 2003Assignee: TDK CorporationInventors: Takashi Toya, Mitsuo Kougo, Yutaka Sakai