Patents by Inventor Mitsuo Osada

Mitsuo Osada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060246314
    Abstract: A material for a semiconductor-mounting heat dissipation substrate comprises a copper-molybdenum rolled composite obtained by impregnating melted copper into a void between powder particles of a molybdenum powder compact to obtain a molybdenum-copper composite and then rolling the composite. In a final rolling direction of a plate material, the coefficient of linear expansion is 8.3×10?6/K at 30-800° C. The material for a semiconductor-mounting heat dissipation substrate is superior in thermal conductivity to a CMC clad material and easy in machining by a punch press. The substrate material is used as a heat dissipation substrate (13) of a ceramic package (11).
    Type: Application
    Filed: June 23, 2006
    Publication date: November 2, 2006
    Inventors: Mitsuo Osada, Norio Hirayama, Tadashi Arikawa, Yoshinari Amano, Hidetoshi Maesato, Hidefumi Hayashi, Hiroshi Murai
  • Patent number: 7083759
    Abstract: A material for a semiconductor-mounting heat dissipation substrate comprises a copper-molybdenum rolled composite obtained by impregnating melted copper into a void between powder particles of a molybdenum powder compact to obtain a composite of molybdenum and copper and then rolling the composite. In a final rolling direction of a plate material, the coefficient of linear expansion is 8.3×10?6/K at 30–800° C. The material for a semiconductor-mounting heat dissipation substrate is superior in thermal conductivity to a CMC clad material and easy in machining by a punch press. The substrate material is used as a heat dissipation substrate (13) of a ceramic package (11).
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: August 1, 2006
    Assignee: A.L.M.T. Corp.
    Inventors: Mitsuo Osada, Norio Hirayama, Tadashi Arikawa, Yoshinari Amano, Hidetoshi Maesato, Hidefumi Hayashi, Hiroshi Murai
  • Patent number: 6926861
    Abstract: A package to be mounted with semiconductor chips has a heat-radiating substrate having a thickness of smaller than 0.4 mm of a Cu—Mo composite as prepared by impregnating from 30 to 40% by mass of copper (Cu) melt into a green compact of molybdenum. The heat-radiating substrate is produced by preparing an Mo green compact through isostatic molding, mounting Cu on the Mo green compact, heating it to thereby impregnate copper into the Mo green compact to give a Cu—Mo composite, and rolling the Cu—Mo composite into a sheet substrate.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: August 9, 2005
    Assignee: Tokyo Tungsten Co., Ltd.
    Inventors: Norio Hirayama, Mitsuo Osada, Akira Ichida, Yoshinari Amano, Kiyoshi Asai, Hidetoshi Maesato, Tadashi Arikawa, Kenji Sakimae
  • Publication number: 20040056352
    Abstract: A package to be mounted with semiconductor chips has a heat-radiating substrate having a thickness of smaller than 0.4 mm of a Cu—Mo composite as prepared by impregnating from 30 to 40% by mass of copper (Cu) melt into a green compact of molybdenum. The heat-radiating substrate is produced by preparing an Mo green compact through isostatic molding, mounting Cu on the Mo green compact, heating it to thereby impregnate copper into the Mo green compact to give a Cu—Mo composite, and rolling the Cu—Mo composite into a sheet substrate.
    Type: Application
    Filed: September 29, 2003
    Publication date: March 25, 2004
    Applicant: TOKYO TUNGSTEN CO., LTD.
    Inventors: Norio Hirayama, Mitsuo Osada, Akira Ichida, Yoshinari Amano, Kiyoshi Asai, Hidetoshi Maesato, Tadashi Arikawa, Kenji Sakimae
  • Patent number: 6693353
    Abstract: A package to be mounted with semiconductor chips has a heat-radiating substrate having a thickness of smaller than 0.4 mm of a Cu—Mo composite as prepared by impregnating from 30 to 40% by mass of copper (Cu) melt into a green compact of molybdenum. The heat-radiating substrate is produced by preparing an Mo green compact through isostatic molding, mounting Cu on the Mo green compact, heating it to thereby impregnate copper into the Mo green compact to give a Cu—Mo composite, and rolling the Cu—Mo composite into a sheet substrate. In the isostatic molding process, at least two or more plates.
    Type: Grant
    Filed: February 18, 1999
    Date of Patent: February 17, 2004
    Assignee: Tokyo Tungsten Co., Ltd.
    Inventors: Norio Hirayama, Mitsuo Osada, Akira Ichida, Yoshinari Amano, Kiyoshi Asai, Hidetoshi Maesato, Tadashi Arikawa, Kenji Sakimae
  • Patent number: 6595821
    Abstract: A high-quality and high-reliability rotary anode target for X-ray tubes, of which the mechanical strength at high temperatures is increased and which is applicable not only to low-speed rotation (at least 3,000 rpm) but also even to high-speed rotation at high temperatures, and also a method for producing it. The rotary anode has a two-layered structure to be formed by laminating an Mo alloy substrate that comprises from 0.2% by weight to 1.5% by weight of TiC with the balance of substantially Mo, and an X-ray generating layer of a W—Re alloy that overlies the substrate.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: July 22, 2003
    Assignee: Tokyo Tungsten Co., Ltd.
    Inventors: Masayuki Itoh, Koji Asahi, Mitsuo Osada, Yoshinari Amano, Tomohiro Takida
  • Publication number: 20020191377
    Abstract: A material for a semiconductor-mounting heat dissipation substrate comprises a copper-molybdenum rolled composite obtained by impregnating melted copper into a void between powder particles of a molybdenum powder compact to obtain a composite of molybdenum and copper and then rolling the composite. In a final rolling direction of a plate material, the coefficient of linear expansion is 8.3×10−6/K at 30-800° C. The material for a semiconductor-mounting heat dissipation substrate is superior in thermal conductivity to a CMC clad material and easy in machining by a punch press. The substrate material is used as a heat dissipation substrate (13) of a ceramic package (11).
    Type: Application
    Filed: December 13, 2001
    Publication date: December 19, 2002
    Inventors: Mitsuo Osada, Norio Hirayama, Tadashi Arikawa, Yoshinaro Amano, Hidetoshi Maesato, Hidefumi Hayashi, Hiroshi Murai
  • Patent number: 6475429
    Abstract: A heat sink substrate comprises a Cu—Mo composite substrate composed of a molybdenum (Mo) green compact with which Copper (Cu) of 20-60 wt % is impregnated. It is preferable that the heat sink substrate is a rolled plate obtained by repeatedly warm rolling or cold rolling the Cu—Mo composite substrate and that the rolled plate does not include any fine void and unevenly impregnated copper, that is, copper and molybdenum are uniformly distributed therein.
    Type: Grant
    Filed: June 7, 2001
    Date of Patent: November 5, 2002
    Assignee: Tokyo Tungsten Co., Ltd.
    Inventors: Mitsuo Osada, Akira Ichida, Norio Hirayama, Kiyoshi Asai, Hidetoshi Maesato, Tadashi Arikawa
  • Publication number: 20020017346
    Abstract: A heat sink substrate comprises a Cu—Mo composite substrate composed of a molybdenum (Mo) green compact with which Copper (Cu) of 20-60 wt % is impregnated. It is preferable that the heat sink substrate is a rolled plate obtained by repeatedly warm rolling or cold rolling the Cu—Mo composite substrate and that the rolled plate does not include any fine void and unevenly impregnated copper, that is, copper and molybdenum are uniformly distributed therein.
    Type: Application
    Filed: June 7, 2001
    Publication date: February 14, 2002
    Inventors: Mitsuo Osada, Akira Ichida, Norio Hirayama, Kiyoshi Asai, Hidetoshi Maesato, Tadashi Arikawa
  • Publication number: 20010014568
    Abstract: Provided are a high-quality and high-reliability rotary anode target for X-ray tubes, of which the mechanical strength at high temperatures is increased and which is applicable not only to low-speed rotation (at least 3,000 rpm) but also even to high-speed rotation at high temperatures, and also a method for producing it. The rotary anode has a two-layered structure to be formed by laminating an Mo alloy substrate that comprises from 0.2% by weight to 1.5% by weight of TiC with the balance of substantially Mo, and an X-ray generating layer of a W—Re alloy that overlies the substrate.
    Type: Application
    Filed: April 20, 2001
    Publication date: August 16, 2001
    Inventors: Masayuki Itoh, Koji Asahi, Mitsuo Osada, Yoshinari Amano, Tomohiro Takida
  • Patent number: 6271585
    Abstract: A heat sink substrate comprises a Cu—Mo composite substrate composed of a molybdenum (Mo) green compact with which Copper (Cu) of 20-60 wt % is impregnated. It is preferable that the heat sink substrate is a rolled plate obtained by repeatedly warm rolling or cold rolling the Cu—Mo composite substrate and that the rolled plate does not include any fine void and unevenly impregnated copper, that is, copper and molybdenum are uniformly distributed therein.
    Type: Grant
    Filed: July 7, 1998
    Date of Patent: August 7, 2001
    Assignee: Tokyo Tungsten Co., Ltd.
    Inventors: Mitsuo Osada, Akira Ichida, Norio Hirayama, Kiyoshi Asai, Hidetoshi Maesato, Tadashi Arikawa
  • Patent number: 6233311
    Abstract: Provided are a high-quality and high-reliability rotary anode target for X-ray tubes, of which the mechanical strength at high temperatures is increased and which is applicable not only to low-speed rotation (at least 3,000 rpm) but also even to high-speed rotation at high temperatures, and also a method for producing it. The rotary anode has a two-layered structure to be formed by laminating an Mo alloy substrate that comprises from 0.2% by weight to 1.5% by weight of TiC with the balance of substantially Mo, and an X-ray generating layer of a W—Re alloy that overlies the substrate.
    Type: Grant
    Filed: February 26, 1999
    Date of Patent: May 15, 2001
    Assignee: Tokyo Tungsters Co., Ltd.
    Inventors: Masayuki Itoh, Koji Asahi, Mitsuo Osada, Yoshinari Amano, Tomohiro Takida
  • Patent number: 5481136
    Abstract: A semiconductor-mounting heat-sink base for use with a plastic package or flexible printed wiring board which eliminates the possibility of semiconductor or package reliability being adversely affected due to a difference in thermal expansion coefficient between the heat sink base and the semiconductor or plastic package. The heat-sink base has a semiconductor-mounting portion comprising a Cu--W or Cu--Mo composite alloy containing 5 to 25 wt. % of copper made by an infiltration process, and a portion adjacent to a plastic package which comprises a copper or copper alloy containing not less than 95% of copper.
    Type: Grant
    Filed: April 11, 1995
    Date of Patent: January 2, 1996
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kenichiro Kohmoto, Mitsuo Osada
  • Patent number: 5451817
    Abstract: A method for manufacturing heat-radiative substrates on which semiconductor devices such as ICs and transistors are mounted and packages using the substrates, wherein a plurality of CuW or CuMo composite materials obtained by the infiltration method or the mixed powder sintering method are joined together with Cu interposed therebetween. Accordingly, the remaining empty holes within the CuW or CuMo materials are filled sufficiently with Cu, allowing high-quality packages having a successful thermal characteristic to be obtained.
    Type: Grant
    Filed: January 13, 1994
    Date of Patent: September 19, 1995
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Mitsuo Osada, Kenichiro Kohmoto
  • Patent number: 5448107
    Abstract: A semiconductor device has a heat radiating fin attached to a semiconductor packaging device which holds a semiconductor element for externally diffusing heat generated by the semiconductor element. The fin is light in weight and has an improved thermal conductivity, since the heat radiating fin is made of an aluminum alloy or of a pure aluminum secured to a connecting member by a direct metallic bond. The connecting member is made of a Mo--Cu composite material. The fin and the connecting member are friction welded to each other to form the metallic bond at an interface between the fin and the connecting member.
    Type: Grant
    Filed: September 24, 1992
    Date of Patent: September 5, 1995
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Mitsuo Osada, Yugaku Abe
  • Patent number: 5305947
    Abstract: A method for manufacturing heat-radiative substrates on which semiconductor devices such as ICs and transistors are mounted and packages using the substrates, wherein a plurality of CuW or CuMo composite materials obtained by the infiltration method or the mixed powder sintering method are joined together with Cu interposed therebetween. Accordingly, the remaining empty holes within the CuW or CuMo materials are filled sufficiently with Cu, allowing high-quality packages having a successful thermal characteristic to be obtained.
    Type: Grant
    Filed: July 7, 1993
    Date of Patent: April 26, 1994
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Mitsuo Osada, Kenichiro Kohmoto
  • Patent number: 5275782
    Abstract: A housing for a semiconductor device is improved to avoid thermal distortions. The housing is formed of an Al-Si compound material and includes a housing member having a space for holding the semiconductor device. Occlusion gas contained in the Al-Si compound material is removed so that at least any nitrogen gas remaining in occlusion after degassing is 0.1 percent by weight or less. Since the housing member substantially does not contain occlusion gas, the housing is not subject to thermal distortion even though the housing is exposed to heat in operation.
    Type: Grant
    Filed: June 7, 1991
    Date of Patent: January 4, 1994
    Inventors: Mitsuo Osada, Yugaku Abe, Tetsuya Hayoshi
  • Patent number: 5229549
    Abstract: A ceramic electrically insulating circuit board (1) has an electrically conductive plug (4a) tightly filling a through-hole (2) formed in the circuit board (1) made of aluminum nitride including a low, up to 1% by weight at the most, content of an oxide phase as a sintering assistant. The conductive plug is formed by putting high melting point metal paste (10) into the through-hole and sintering either the board prior to the metal paste or sintering both, the board and the paste, simultaneously. Then, causing melted copper or copper alloy (11) to permeate into gaps or interstices in the sintered high-melting point metal plug to form a tight seal of the hole and good electrical contacts of the conductive plug and any circuits on both sides of the board.
    Type: Grant
    Filed: September 3, 1991
    Date of Patent: July 20, 1993
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akira Yamakawa, Mitsuo Osada, Nobuo Ogasa
  • Patent number: 5132779
    Abstract: A housing for a semiconductor device is improved to avoid thermal distortion. The housing is formed of an Al-Si compound material and includes a housing member having a space for holding the semiconductor device. Occlusion gas contained in the Al-Si compound material is removed so that at least any nitrogen gas remaining in occlusion after degassing is 0.1 percent by weight or less. Since the housing member substantially does not contain occlusion gas, the housing is not subject to thermal distortion even though the housing is exposed to heat in operation.
    Type: Grant
    Filed: January 15, 1991
    Date of Patent: July 21, 1992
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Mitsuo Osada, Yugaku Abe, Tetsuya Hayashi
  • Patent number: 4614638
    Abstract: A method for producing a sintered ferrous alloy containing at least one alloying element whose standard free energy for oxide formation at 1,000.degree. C. is 11,000 cal/g mol O.sub.2 or less is described. The method comprises a sintering procedure comprising steps of elevating the temperature of a green compact comprising said at least one alloying element, sintering it in a sintering furnace and cooling it, wherein the pressure in the sintering furnace is maintained at between about 0.2 and 500 Torr by supplying a reducing gas during at least a part of the sintering procedure under reduced pressure.
    Type: Grant
    Filed: December 6, 1985
    Date of Patent: September 30, 1986
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Nobuhito Kuroishi, Mitsuo Osada, Akio Hara