Abstract: A metal composite and a metal joining method that are capable of suppressing an influence on joining strength of a friction stir welded section due to a tool hole formed when a tool is extracted, in the case in which two metals are joined through friction stir welding. In an overlapping section in an axial direction in which a first shaft and a second shaft overlap in the axial direction, an inscribed section in which the first shaft and the second shaft come in contact with each other and an non-inscribed section in which the first shaft and the second shaft do not come in contact with each other are formed. In the non-inscribed section, a plate thickness of the second shaft is decreased. Then, a starting point of a friction stir welded section is formed in the inscribed section, and an endpoint is formed in the non-inscribed section.

Abstract: A dissimilar metal joining method includes moving a tool on a first metal along a first track on an overlapped part where the first metal is overlapped on a second metal while the tool is rotated around an axis of the tool and is pressed along the axis against the first metal such that the tool penetrates the first metal and is inserted into the second metal by a first insertion depth. The tool is moved from the first track to a second track which is on the overlapped part and which is substantially parallel to the first track after the tool has moved along an entirety of the first track. The tool is moved on the first metal along the second track on the overlapped part while the tool is rotated around the axis and is pressed against the first metal along the axis.

Abstract: A transmission includes a first shaft and a second shaft. The first shaft is made of a first metal material. The first shaft has a hollow structure. The second shaft is made of a second metal material different from the first metal material. The second shaft is fitted into the hollow structure of the first shaft at an axial overlap section. The first shaft and the second shaft are coaxially connected at the axial overlap section with friction stir welding.

Abstract: The friction stir welding apparatus includes a pin (20) on which a soft nitrided layer (50) is formed. The soft nitrided layer (50) is formed of an iron lithium oxide layer (51) and a nitrided diffusion layer (52). The atom of the iron lithium oxide layer (51) penetrates into a space between atoms at the surface of the pin (20) to form the nitrided diffusion layer (52).

Abstract: A metal composite and a metal joining method that are capable of suppressing an influence on joining strength of a friction stir welded section due to a tool hole formed when a tool is extracted, in the case in which two metals are joined through friction stir welding. In an overlapping section in an axial direction in which a first shaft and a second shaft overlap in the axial direction, an inscribed section in which the first shaft and the second shaft come in contact with each other and an non-inscribed section in which the first shaft and the second shaft do not come in contact with each other are formed. In the non-inscribed section, a plate thickness of the second shaft is decreased. Then, a starting point of a friction stir welded section is formed in the inscribed section, and an endpoint is formed in the non-inscribed section.

Abstract: Provided are a friction stir welding (FSW) device, FSW system, and FSW method with which it is possible to expand the applications of FSW while increasing processing accuracy. In a FSW device, when a first member to be welded and a second member to be welded are continuously welded by moving a processing tool in a linear or curved manner with the processing tool, while rotating, being pressed in the axial direction against the first member to be welded and the second member to be welded, a control device executes a reaction force correction control that controls the output of support member actuators so as to cancel the reaction force acting upon the processing tool as a result of the rotation of the processing tool.

Abstract: A dissimilar metal joining method includes moving a tool on a first metal along a first track on an overlapped part where the first metal is overlapped on a second metal while the tool is rotated around an axis of the tool and is pressed along the axis against the first metal such that the tool penetrates the first metal and is inserted into the second metal by a first insertion depth. The tool is moved from the first track to a second track which is on the overlapped part and which is substantially parallel to the first track after the tool has moved along an entirety of the first track. The tool is moved on the first metal along the second track on the overlapped part while the tool is rotated around the axis and is pressed against the first metal along the axis.

Abstract: The friction stir welding apparatus includes a pin (20) on which a soft nitrided layer (50) is formed. The soft nitrided layer (50) is formed of an iron lithium oxide layer (51) and a nitrided diffusion layer (52). The atom of the iron lithium oxide layer (51) penetrates into a space between atoms at the surface of the pin (20) to form the nitrided diffusion layer (52).

Abstract: A friction stir welding member is formed by welding a second member to a first member in such a manner that a second member is stacked on a first member, a material property of the second member being different from a material property of the first member, a pin of a welding tool using a Friction Stir Welding technique is inserted into the second member, welding is started at one end of the second member, and the pin is pulled out at a welding terminal portion before the pin reaches the other end of the second member. A projection projecting toward the welding tool is provided integrally with the second member, the projection is formed so as to have a height that is higher than a length of the pin, and the projection is provided with the welding terminal portion.

Abstract: A replacement device of a processing apparatus includes a gripping device having a single first support member positionally fixed, a first gripping portion provided on the first support member to grip a holder not to rotate in a releasing direction when the processing member is removed from the holder, and a second gripping portion provided on the first support member apart from the first gripping portion to grip the holder not to rotate in a restricting direction when the processing member is attached to the holder, and a holding device having a single movable second support member, plural first holding portions provided on the second support member to respectively accommodate the processing member removed from the holder, and plural second holding portions provided on the second support member apart from the first holding portions to respectively accommodate the processing member that is to be attached to the holder.

Abstract: A transmission includes a first shaft and a second shaft. The first shaft is made of a first metal material. The first shaft has a hollow structure. The second shaft is made of a second metal material different from the first metal material. The second shaft is fitted into the hollow structure of the first shaft at an axial overlap section. The first shaft and the second shaft are coaxially connected at the axial overlap section with friction stir welding.

Abstract: In a friction stir welding apparatus that can control a penetrating position of a probe with respect to a processing target member to an optimum position at a time of friction stir welding by detecting a wear volume and a tip position of the probe, as a drive mechanism moves down a holder having a coefficient of thermal expansion larger than that of the probe and holding the probe, a detector can freely detect a length of a member including the holder and the probe, and a probe detection mechanism can freely detect a tip length, which is the length of the member of only the probe.

Abstract: Friction stir welding is performed in the following manner. In the state in which a probe is rotated in a predetermined rotation direction, the probe is inserted into a flange of a rear sub frame, thereby starting friction stir welding to weld the flange of the rear sub frame and a flange of a front sub frame positioned on the inner side of the rear side of a vehicle. The probe is sequentially moved along the direction of arrow R1?arrow R2 (predetermined direction). When the probe reaches the end point of the direction indicated by arrow R2, the probe is inserted into the flange on the outer side across a protruding portion disposed between the flanges. Then, the probe is sequentially moved in the direction of arrow R4?arrow R5?arrow R6, which is opposite to the direction of arrow R1?arrow R2.

Abstract: A friction stir welding apparatus includes a displacement detecting device that detects displacement of a welding tool caused by deformation of a fitting jig, at the time of performing friction stir welding in which an arm to which the fitting jig fitted with the welding tool is fixed is moved to move the welding tool with respect to the processing target member. The fitting jig can be deformed more than the arm at the time of performing friction stir welding. The displacement detecting device has a displacement sensor fixed to the welding tool, and a reference member fixed to a fixing portion between the fitting jig and the arm to provide a reference position for detecting the displacement to the displacement sensor.

Abstract: A friction stir welding apparatus having a new cooling system that can cool a portion required to be cooled accurately and uniformly with a simple configuration, while suppressing unnecessary thermal expansion of a mounting jig includes a holding mechanism 20 having a holding member 22a movable with respect to a processing target member W so as to freely hold the processing target member W, in which the holding member 22a and a portion of a mounting jig 12 that can freely face the holding member 22a become paired, and a coolant supply source S that can freely supply a coolant to the paired holding member 22a and the portion of the mounting jig 12.

Abstract: Disclosed is a friction stir welding tool (10) equipped with a probe (13) and a holder (16). At the tip of the probe (13) there is a pin part (11) and at the base there are probe-side protrusions (24) and probe-side recesses (25). At the tip of the holder (16) there are holder-side recesses (27) which mate with the probe-side protrusions (24), and holder-side protrusions (28) which mate with the probe-side recesses (25). External force applied to the probe (13) is transmitted from the probe-side protrusions (24) to the holder-side recesses (27) and from the probe-side recesses (25) to the holder-side protrusions (28).

Abstract: Disclosed is a friction-stir joining method for joining a first member, having a base metal covered with a substance different from the base metal, with a second member with the second member placed on the first member by moving a joining tool along a joining line having thereon a joining start point and a joining finish point. The method includes steps of: inserting the joining tool into the second member at the joining start point; moving the joining tool a predetermined distance along the joining line in a direction opposite the joining finish point; causing the joining tool to turn back at a turning-back point spaced the predetermined distance from the joining start point; moving the joining tool along the joining line to the joining finish point past the joining start point; and pulling the joining tool out from the second member at the joining finish point.

Abstract: Friction stir welding is performed in the following manner. In the state in which a probe is rotated in a predetermined rotation direction, the probe is inserted into a flange of a rear sub frame, thereby starting friction stir welding to weld the flange of the rear sub frame and a flange of a front sub frame positioned on the inner side of the rear side of a vehicle. The probe is sequentially moved along the direction of arrow R1?arrow R2 (predetermined direction). When the probe reaches the end point of the direction indicated by arrow R2, the probe is inserted into the flange on the outer side across a protruding portion disposed between the flanges. Then, the probe is sequentially moved in the direction of arrow R4?arrow R5?arrow R6, which is opposite to the direction of arrow R1?arrow R2.

Abstract: Disclosed is a friction stir welding tool (10) equipped with a probe (13) and a holder (16). At the tip of the probe (13) there is a pin part (11) and at the base there are probe-side protrusions (24) and probe-side recesses (25). At the tip of the holder (16) there are holder-side recesses (27) which mate with the probe-side protrusions (24), and holder-side protrusions (28) which mate with the probe-side recesses (25). External force applied to the probe (13) is transmitted from the probe-side protrusions (24) to the holder-side recesses (27) and from the probe-side recesses (25) to the holder-side protrusions (28).

Abstract: In a friction stir welding apparatus that can control a penetrating position of a probe with respect to a processing target member to an optimum position at a time of friction stir welding by detecting a wear volume and a tip position of the probe, as a drive mechanism moves down a holder having a coefficient of thermal expansion larger than that of the probe and holding the probe, a detector can freely detect a length of a member including the holder and the probe, and a probe detection mechanism can freely detect a tip length, which is the length of the member of only the probe.