Patents by Inventor Mitsuru Yoshizawa

Mitsuru Yoshizawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230220508
    Abstract: A method for producing an austenitic heat resistant steel in which a difference between a content of Nb and an amount of Nb analyzed as extraction residues satisfies [0.170?Nb?NbER?0.480], the method including: a forming step of machining and forming a steel having a predetermined chemical composition into a product shape; a solution heat treatment step of performing, after the forming step, heat treatment under conditions including a heat treatment temperature satisfying [?250Nb+1200?T??100Nb+1290] and a soaking time satisfying [405?0.3T?t?2475?1.5T]; and a cooling step of performing cooling after the solution heat treatment step.
    Type: Application
    Filed: April 21, 2021
    Publication date: July 13, 2023
    Inventors: Hiroyuki HIRATA, Masahiro SETO, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
  • Publication number: 20230212724
    Abstract: There is provided a duplex stainless steel tube including a chemical composition consisting of, in mass %, C: 0.008 to 0.030%, Si: 0.10 to 0.70%, Mn: 0.80 to 2.60%, P: 0.030% or less, S: 0.0001 to 0.0050%, O: 0.0004 to 0.0150%, Sn: 0.0001% or more to less than 0.0100%, Cu: 0.10 to 2.50%, Ni: more than 2.50 to 5.50% or less, Cr: 21.5 to 25.5%, Mo: 0.10 to 0.50%, N: 0.050 to 0.200%, Al: 0.200% or less, and optional elements, with the balance: Fe and impurities, wherein 4S+8O+Sn is 0.0040 to 0.0900, and 4S+Sn is 0.0180 or less.
    Type: Application
    Filed: June 23, 2021
    Publication date: July 6, 2023
    Inventors: Hiroyuki HIRATA, Shohgo AOTA, Mitsuru YOSHIZAWA, Takahiro OSUKI
  • Publication number: 20230203629
    Abstract: There is provided an austenitic heat resistant steel including a chemical composition that consists of, in mass %, C: 0.04 to 0.12%, Si: 0.01 to 0.30%, Mn: 0.50 to 1.50%, P: 0.001 to 0.040%, S: less than 0.0050%, Cu: 2.2 to 3.8%, Ni: 8.0 to 11.0%, Cr: 17.7 to 19.3%, Mo: 0.01 to 0.55%, Nb: 0.400 to 0.650%, B: 0.0010 to 0.0060%, N: 0.050 to 0.160%, Al: 0.025% or less, and O: 0.020% or less, with the balance: Fe and impurities and that satisfies [0.170?Nb?NbER?0.480].
    Type: Application
    Filed: April 21, 2021
    Publication date: June 29, 2023
    Inventors: Masahiro SETO, Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
  • Publication number: 20220325394
    Abstract: An austenitic heat resisting steel includes, as a chemical composition, by mass %: C: 0.04% to 0.12%; Si: 0.10% to 0.30%; Mn: 0.20% to 0.80%; P: 0% to 0.030%; S: 0.0001% to 0.0020%: Sn: 0.0005% to 0.0230%; Cu: 2.3% to 3.8%; Co: 0.90% to 2.40%; Ni: 22.0% to 28.0%; Cr: 20.0% to 25.0%; Mo: 0.01% to 0.40%; W: 2.8% to 4.2%; Nb: 0.20% to 0.80%; B: 0.0010% to 0.0050%; and N: 0.16% to 0.30%, and a remainder of Fe and impurities, optionally further includes one or more selected from Al, O, V, Ti, Ta, C, Mg, and REM, in which 0.0012%?[% S]+[% Sn]?2.5×[% B]+0.0125% is satisfied.
    Type: Application
    Filed: July 30, 2020
    Publication date: October 13, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Katsuki TANAKA
  • Publication number: 20220235445
    Abstract: A ferritic heat-resistant steel includes, by mass: from 0.06 to 0.11% of C; from 0.15 to 0.35% of Si; from 0.35 to 0.65% of Mn; from 0 to 0.02% of P; from 0 to 0.003% of S; from 0.005 to 0.25% of Ni; from 0.005 to 0.25% of Cu; from 2.7 to 3.3% of Co; from 8.3 to 9.7% of Cr; from 2.5 to 3.5% of W; from 0.15 to 0.25% of V; from 0.03 to 0.08% of Nb; from 0.002 to 0.04% of Ta; from 0.01 to 0.06% of Nd; from 0.006 to 0.016% of B; from 0.005 to 0.015% of N; from 0 to 0.02% of Al; and from 0 to 0.02% of O, with a balance consisting of Fe and impurities, and an amount of W, which is analyzed as an electrolytically extracted residue, [% W]ER, satisfying: ?10×[% B]+0.26?[% W]ER?10×[% B]+0.54.
    Type: Application
    Filed: March 19, 2020
    Publication date: July 28, 2022
    Inventors: Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Katsuki TANAKA
  • Publication number: 20200232081
    Abstract: Provided is an austenitic heat resistant alloy having a chemical composition consisting of, in mass %: C: 0.02 to 0.12%; Si: 2.0% or less; Mn: 3.0% or less; P: 0.030% or less; S: 0.015% or less; Cr: 20.0% or more and less than 28.0%; Ni: more than 35.0% and 55.0% or less; Co: 0 to 20.0%; W: 4.0 to 10.0%; Ti: 0.01 to 0.50%; Nb: 0.01 to 1.0%; Mo: less than 0.50%; Cu: less than 0.50%; Al: 0.30% or less; N: less than 0.10%; Mg: 0 to 0.05%; Ca: 0 to 0.05%; REM: 0 to 0.50%; V: 0 to 1.5%; B: 0 to 0.01%; Zr: 0 to 0.10%; Hf: 0 to 1.0%; Ta: 0 to 8.0%; Re: 0 to 8.0%; and the balance: Fe and impurities, wherein a shortest distance from a center portion to an outer surface portion of a cross section of the alloy is 40 mm or more, the cross section being perpendicular to a longitudinal direction of the alloy, an austenite grain size number at the outer surface portion is ?2.0 to 4.0, an amount of Cr which is present as a precipitate satisfies [CrPB/CrPS?10.0], and [YSS/YSB?1.5] and [TSS/TSB?1.
    Type: Application
    Filed: February 9, 2017
    Publication date: July 23, 2020
    Inventors: Hiroyuki Semba, Hirokazu Okada, Mitsuru Yoshizawa, Toshihide Ono
  • Patent number: 9328403
    Abstract: A Ni-based heat resistant alloy as pipe, plate, rod, forgings and the like consists of C?0.15%, Si?2%, Mn?3%, P?0.03%, S?0.01%, Cr: 15% or more and less than 28%, Mo: 3 to 15%, Co: more than 5% and not more than 25%, Al: 0.2 to 2%, Ti: 0.2% to 3%, Nd: fn to 0.08%, and O?0.4Nd, further containing, as necessary, at least one kind of Nb, W, B, Zr, Hf, Mg, Ca, Y, La, Ce, Ta, Re and Fe of specific amounts, the balance being Ni and impurities, wherein, fn=1.7×10?5d+0.05{(Al/26.98)+(Ti/47.88)+(Nb/92.91)}. In the formula, d denotes an average grain size (?m), and each element symbol denotes the content (mass %) of that element. If the alloy contains W, Mo+(W/2)?15% holds. The alloy has improved ductility after long-term use at high temperatures, and cracking due to welding can be avoided.
    Type: Grant
    Filed: July 31, 2012
    Date of Patent: May 3, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Semba, Hirokazu Okada, Hiroyuki Hirata, Mitsuru Yoshizawa, Atsuro Iseda
  • Patent number: 8852362
    Abstract: There is provided an austenitic stainless steel pipe excellent in steam oxidation resistance. The austenitic stainless steel pipe excellent in steam oxidation resistance contains, by mass percent, 14 to 28% of Cr and 6 to 30% of Ni, and is configured so that a region satisfying the following Formula exists in a metal structure at a depth of 5 to 20 ?m from the inner surface of the steel pipe: (?/?)×?/?×100?0.3 where the meanings of symbols in the above Formula are as follows: ?: sum total of the number of pixels of digital image in region in which orientation difference of adjacent crystals detected by electron backscattering pattern is 5 to 50 degrees ?: the number of total pixels of digital image in region of measurement using electron backscattering pattern ?: analysis pitch width of electron backscattering pattern (?m) ?: grain boundary width (?m).
    Type: Grant
    Filed: June 1, 2012
    Date of Patent: October 7, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Yoshitaka Nishiyama, Mitsuru Yoshizawa, Masahiro Seto, Katsuki Tanaka
  • Publication number: 20140234155
    Abstract: A Ni-based heat resistant alloy as pipe, plate, rod, forgings and the like consists of C?0.15%, Si?2%, Mn?3%, P?0.03%, S?0.01%, Cr: 15% or more and less than 28%, Mo: 3 to 15%, Co: more than 5% and not more than 25%, Al: 0.2 to 2%, Ti: 0.2% to 3%, Nd: fn to 0.08%, and O?0.4Nd, further containing, as necessary, at least one kind of Nb, W, B, Zr, Hf, Mg, Ca, Y, La, Ce, Ta, Re and Fe of specific amounts, the balance being Ni and impurities, wherein, fn=1.7×10?5d+0.05{(Al/26.98)+(Ti/47.88)+(Nb/92.91)}. In the formula, d denotes an average grain size (?m), and each element symbol denotes the content (mass %) of that element. If the alloy contains W, Mo+(W/2)?15% holds. The alloy has improved ductility after long-term use at high temperatures, and cracking due to welding can be avoided.
    Type: Application
    Filed: July 31, 2012
    Publication date: August 21, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Semba, Hirokazu Okada, Hiroyuki Hirata, Mitsuru Yoshizawa, Atsuro Iseda
  • Patent number: 8808473
    Abstract: An austenitic heat resistant alloy includes, by mass percent, C: 0.15% or less, Si: 2% or less, Mn: 3% or less, Ni: 40 to 60%, Co: 10.14 to 25%, Cr: 15% or more and less than 28%, either one or both of Mo: 12% or less and W: less than 0.05%, the total content thereof being 0.1 to 12%, Nd: 0.001 to 0.1%, B: 0.0005 to 0.006%, N: 0.03% or less, O: 0.03% or less, at least one selected from Al: 1.36% or less, Ti: 3% or less, and Nb: 3% or less, and the balance being Fe and impurities. The contents of P and S in the impurities are P: 0.03% or less and S: 0.01% or less. The alloy satisfies 1?4×Al+2×Ti+Nb?12 and P+0.2×Cr×B?0.035, where an element in the Formulas represents the content by mass percent.
    Type: Grant
    Filed: May 16, 2012
    Date of Patent: August 19, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Hiroyuki Hirata, Hirokazu Okada, Hiroyuki Semba, Kazuhiro Ogawa, Atsuro Iseda, Mitsuru Yoshizawa
  • Publication number: 20130130058
    Abstract: To provide an austenitic stainless steel which has an excellent high-temperature corrosion thermal fatigue cracking resistance. An austenitic stainless steel containing, by mass %, Cr: 15.0 to 23.0%, and Ni: 6.0 to 20.0%, wherein a near-surface portion is covered with a worked layer with high energy density having an average thickness of 5 to 30 ?m.
    Type: Application
    Filed: March 26, 2012
    Publication date: May 23, 2013
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Atsuro ISEDA, Yoshitaka Nishiyama, Masahiro Seto, Satomi Yamamoto, Hiroyuki Hirata, Yasutaka Noguchi, Mitsuru Yoshizawa, Hiroshi Matsuo
  • Publication number: 20120288400
    Abstract: An austenitic heat resistant alloy consisting of, by mass percent, C: 0.15% or less, Si: 2% or less, Mn: 3% or less, Ni: 40 to 60%, Co: 0.03 to 25%, Cr: 15% or more and less than 28%, either one or both of Mo: 12% or less and W: less than 4%, the total content thereof being 0.1 to 12%, Nd: 0.001 to 0.1%, B: 0.0005 to 0.006%, N: 0.03% or less, O: 0.03% or less, at least one selected from Al: 3% or less, Ti: 3% or less, and Nb: 3% or less, the balance being Fe and impurities. The contents of P and S in the impurities being P: 0.03% or less and S: 0.01% or less. The alloy satisfies 1?4×Al+2×Ti+Nb?12 and P+0.2×Cr×B?0.035, is excellent in weld crack resistance and toughness of HAZ, and is further excellent in creep strength at high temperatures.
    Type: Application
    Filed: May 16, 2012
    Publication date: November 15, 2012
    Applicant: SUMITOMO METAL INDUSTRIES., LTD.
    Inventors: Hiroyuki Hirata, Hirokazu Okada, Hiroyuki Semba, Kazuhiro Ogawa, Atsuro Iseda, Mitsuru Yoshizawa
  • Publication number: 20120279607
    Abstract: There is provided an austenitic stainless steel pipe excellent in steam oxidation resistance. The austenitic stainless steel pipe excellent in steam oxidation resistance contains, by mass percent, 14 to 28% of Cr and 6 to 30% of Ni, and is configured so that a region satisfying the following Formula exists in a metal structure at a depth of 5 to 20 ?m from the inner surface of the steel pipe: (?/?)×?/?×100?0.3 where the meanings of symbols in the above Formula are as follows: ?: sum total of the number of pixels of digital image in region in which orientation difference of adjacent crystals detected by electron backscattering pattern is 5 to 50 degrees ?: the number of total pixels of digital image in region of measurement using electron backscattering pattern ?: analysis pitch width of electron backscattering pattern (?m) ?: grain boundary width (?m).
    Type: Application
    Filed: June 1, 2012
    Publication date: November 8, 2012
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Yoshitaka NISHIYAMA, Mitsuru YOSHIZAWA, Masahiro SETO, Katsuki TANAKA
  • Patent number: 8065901
    Abstract: A method for surface treating a mandrel bar used for hot rolling of high-alloy seamless steel pipe is provided. The method includes heat treating the mandrel bar to develop a scale, and after heat treatment, rolling ordinary steel comprising 8% or less of chromium for at least 50 passes. This achieves a mandrel bar for rolling high-alloy steel possessing both durability and superior resistance to seizure.
    Type: Grant
    Filed: September 24, 2008
    Date of Patent: November 29, 2011
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Sumio Iida, Yasuyoshi Hidaka, Mitsuru Yoshizawa, Koji Nakaike
  • Publication number: 20100086430
    Abstract: There is provided a heat resistant ferritic steel, excellent in the weld crack resistance of the HAZ and creep strength. A high-Cr heat resistant ferritic steel is characterized by consisting of, by mass %, Si: more than 0.1% and not more than 1.0%, Mn: 2.0% or less, Co: 1 to 8%, Cr: 7 to 13%, V: 0.05 to 0.4%, Nb: 0.01 to 0.09%, either one or both of Mo and W: 0.5 to 4% as a total, B: 0.005 to 0.025%, Al: 0.03% or less, and N: 0.003 to 0.06%, and containing C in an amount satisfying Expression (1), the balance being Fe and impurities, and O, P and S as impurities being such that O: 0.02% or less, P: 0.03% or less, and S: 0.02% or less, respectively, 0.005?C?(?5/3)×B+0.085??(1) in which C and B represent the content of each element (mass %). Furthermore, the high-Cr heat resistant ferritic steel may contain one or more kinds selected from the group consisting of Nd, Ta, Ca and Mg.
    Type: Application
    Filed: December 4, 2009
    Publication date: April 8, 2010
    Inventors: Hiroyuki Hirata, Mitsuru Yoshizawa, Kazuhiro Ogawa, Masaaki Igarashi
  • Patent number: 7662244
    Abstract: A martensitic stainless steel provided includes C: 0.01-0.1% and Cr: 9-15%, and the retained austenite phase has a thickness not more than 100 nm in such a manner that the X-ray integral intensities of 111? and 110? satisfy the following formula (a): 0.005?111?/(111?+110?)?0.05??(a) Such a metal structure can be obtained by the following procedure: the steel is heated at a temperature of the Ac3 point or more, and then cooled from 800° C. to 400° C. at a cooling rate of not less than 0.08° C./sec and further cooled down to 150° C. at a cooling rate of not more than 1° C./sec. The martensitic stainless steel according to the present invention has a relatively high carbon content and a greater toughness in spite of a high mechanical strength, and further exhibits an excellent corrosion resistance, so that it is particularly effective as the material for constructing a deep oil well.
    Type: Grant
    Filed: May 23, 2003
    Date of Patent: February 16, 2010
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Mitsuru Yoshizawa, Kunio Kondo, Masaaki Igarashi, Yuichi Komizo
  • Publication number: 20090071221
    Abstract: A method for surface treating a mandrel bar used for hot rolling of high-alloy seamless steel pipe is provided. The method includes heat treating the mandrel bar to develop a scale, and after heat treatment, rolling ordinary steel comprising 8% or less of chromium for at least 50 passes.
    Type: Application
    Filed: September 24, 2008
    Publication date: March 19, 2009
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Sumio Iida, Yasuyoshi Hidaka, Mitsuru Yoshizawa, Koji Nakaike
  • Publication number: 20080112837
    Abstract: Heat-resistant steel excellent in high-temperature long-term creep strength and creep-fatigue strength is provided. This heat-resistant steel comprises C: 0.01 to 0.13%, Si: 0.15 to 0.50%, Mn: 0.2 to 0.5%, P: not higher than 0.02%, S; not higher than 0.005%, Cr: exceeding 8.0% but lower than 12.0%, Mo: 0.1 to 1.5%, W: 1.0 to 3.0%, V: 0.1 to 0.5%, Nb: 0.02 to 0.10%, sol. Al: not higher than 0.015%, N: 0.005 to 0.070%, Nd: 0.005 to 0.050% and B: 0.002 to 0.015%, with the balance Fe and impurities; the content of Ni is lower than 0.3%, the content of Co is lower than 0.3% and the content of Cu is lower than 0.1% among the impurities; the steel contains Nd inclusions at a Nd inclusion density of not lower than 10000 inclusions/mm3. This steel may contain, in addition to the above-specified components, one or more elements of Ta, Hf, Ti, Ca and Mg.
    Type: Application
    Filed: October 5, 2007
    Publication date: May 15, 2008
    Inventors: Mitsuru Yoshizawa, Masaaki Igarashi, Mitsuo Miyahara, Yasutaka Noguchi
  • Publication number: 20030217789
    Abstract: A martensitic stainless steel provided includes C: 0.01-0.
    Type: Application
    Filed: May 23, 2003
    Publication date: November 27, 2003
    Inventors: Mitsuru Yoshizawa, Kunio Kondo, Masaaki Igarashi, Yuichi Komizo
  • Patent number: 4943754
    Abstract: A rectangular faceplate panel of a color picture tube of the shadow mask type. In the periphery of the rectangular faceplate panel, a curvature C.sub.PL at a long side peripheral portion is made larger than a curvature C.sub.PS at a short side peripheral portion by a value within a range of from 10% to 100%. Further, a level difference z of a diagonal axis of the rectangular faceplate panel is selected to be large and an average radius of curvature in the diagonal direction of the rectangular faceplate panel is selected to be small. Thus, in the color picture tube of the shadow mask type, the faceplate of can be made to look flat, the doming phenomenon can be improved, and sufficient mechanical strength of the glass envelope can be obtained.
    Type: Grant
    Filed: November 30, 1988
    Date of Patent: July 24, 1990
    Assignee: Hitachi, Ltd.
    Inventors: Ryoji Hirai, Mitsuru Yoshizawa, Hiroyuki Ikeda