Patents by Inventor Mitsuyasu Sakuma

Mitsuyasu Sakuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240072233
    Abstract: A method for producing an electrode member that configures an electrode body of an all-solid-state battery, including: a slurry preparation step for preparing a mixed material slurry that contains at least a binder, solid electrolyte particles, and a nonaqueous solvent with low polarity; a molding step for molding the mixed material slurry into a desired shape; and a drying step for obtaining a molded body by removing the nonaqueous solvent with low polarity from the mixed material slurry after the molding. Then, the temperature of the mixed material slurry is controlled so as not to cause re-crystallization of the binder, which has been dissolved in the nonaqueous solvent with low polarity, at least until the initiation of the molding step. Consequently, it is possible to stably provide an all-solid-state battery that has low battery resistance, while improving electrode member production efficiency by preventing gelation of a mixed material slurry.
    Type: Application
    Filed: October 21, 2021
    Publication date: February 29, 2024
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KUREHA CORPORATION
    Inventors: Shingo KOMURA, Yoshiyuki NAGASAWA, Mitsuyasu SAKUMA
  • Patent number: 11912853
    Abstract: A binder composition includes a dispersion medium and a group of binder particles. The group of binder particles is dispersed in the dispersion medium. The group of binder particles include a polymer material. The polymer material includes a constitutional unit originated from vinylidene difluoride. The group of binder particles has a number-based particle size distribution. The particle size distribution satisfies the following conditions: “0.19?X?0.26”, “0.69?Y?0.76”, and “0?Z?0.05”. Here, “X” represents a frequency of particles each having a particle size of less than or equal to 40 ?m. “Y” indicates a frequency of particles each having a particle size of more than 40 ?m and less than or equal to 110 ?m. “Z” indicates a frequency of particles each having a particle size of more than 110 ?m and less than or equal to 250 ?m.
    Type: Grant
    Filed: June 4, 2021
    Date of Patent: February 27, 2024
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KUREHA CORPORATION
    Inventors: Naoki Osada, Shohei Kawashima, Ryosuke Furuya, Yoshiyuki Nagasawa, Mitsuyasu Sakuma
  • Publication number: 20210380791
    Abstract: A binder composition includes a dispersion medium and a group of binder particles. The group of binder particles is dispersed in the dispersion medium. The group of binder particles include a polymer material. The polymer material includes a constitutional unit originated from vinylidene difluoride. The group of binder particles has a number-based particle size distribution. The particle size distribution satisfies the following conditions: “0.19?X?0.26”, “0.69?Y?0.76”, and “0?Z?0.05”. Here, “X” represents a frequency of particles each having a particle size of less than or equal to 40 ?m. “Y” indicates a frequency of particles each having a particle size of more than 40 ?m and less than or equal to 110 ?m. “Z” indicates a frequency of particles each having a particle size of more than 110 ?m and less than or equal to 250 ?m.
    Type: Application
    Filed: June 4, 2021
    Publication date: December 9, 2021
    Inventors: Naoki OSADA, Shohei KAWASHIMA, Ryosuke FURUYA, Yoshiyuki NAGASAWA, Mitsuyasu SAKUMA
  • Patent number: 9236612
    Abstract: A positive electrode mixture for nonaqueous batteries, is formed by adding 0.5 to 10 wt. parts of an organic acid per 100 wt. parts of an electroconductive additive, to a mixture of a composite metal oxide as a positive electrode active substance, a higher order-structured carbon black as the electroconductive additive, a binder of a fluorine-containing copolymer of at least three comonomers including vinylidene fluoride, tetrafluoroethylene and a flexibility-improving fluorine-containing monomer, and an organic solvent. Further, the mixture is applied on at least one side of an electroconductive sheet, and then dried and compressed to form a positive electrode mixture layer. As a result, it is possible to provide a positive electrode structure having a thick and sound positive electrode mixture layer of a high energy density.
    Type: Grant
    Filed: November 12, 2008
    Date of Patent: January 12, 2016
    Assignee: KUREHA CORPORATION
    Inventors: Tamito Igarashi, Kuniyuki Saito, Mitsuyasu Sakuma
  • Publication number: 20150096169
    Abstract: A slurry for a positive electrode for a sulfide-based solid-state battery contains at least a fluorine-based copolymer containing vinylidene fluoride monomer units, a positive electrode active material, and a solvent or a dispersion medium. When a dry volume of the slurry is set to 100% by volume, a content ratio of the fluorine-based copolymer is 1.5 to 10% by volume.
    Type: Application
    Filed: May 29, 2013
    Publication date: April 9, 2015
    Applicants: KUREHA CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hajime Hasegawa, Hiroki Kubo, Yuichi Hashimoto, Daichi Kosaka, Keisuke Watanabe, Tamito Igarashi, Mitsuyasu Sakuma
  • Patent number: 8642210
    Abstract: A negative electrode mixture for nonaqueous electrolyte secondary batteries that can form a mixture layer showing excellent peel strength with a collector in the manufacturing of negative electrodes for nonaqueous electrolyte secondary batteries is provided. The negative electrode mixture for nonaqueous electrolyte secondary batteries includes at least one inorganic substance selected from hydrogen chloride, hydrogen bromide, sulfuric acid and inorganic salts represented by Formula (A) below, an electrode active material, a polar group-containing vinylidene fluoride polymer and an organic solvent, the inorganic substance being contained at 10 to 500 ppm based on 100 wt % of the electrode active material; MX . . . (A), wherein M is an alkali metal, and X is Cl or Br.
    Type: Grant
    Filed: August 13, 2009
    Date of Patent: February 4, 2014
    Inventors: Mitsuyasu Sakuma, Ayaka Igarashi, Nobuo Ahiko
  • Patent number: 8298446
    Abstract: A method for producing a vinylidene fluoride based polymer powder having a high molecular weight and excellent solubility in an organic solvent, which is useful as an electrode binder for nonaqueous cells, is provided. Methods for producing an NMP solution and an electrode mixture are also provided. A vinylidene fluoride based polymer powder produced by supercritical suspension polymerization in an aqueous dispersion medium wherein a volume of pores having a pore diameter of 0.03 ?m to 1.0 ?m, as measured by a mercury porosimeter, is 77 vol % to 93 vol % of a total pore volume and an inherent viscosity is 2.0 dl/g or greater is obtained.
    Type: Grant
    Filed: September 12, 2008
    Date of Patent: October 30, 2012
    Assignee: Kureha Corporation
    Inventors: Mitsuyasu Sakuma, Hiroshi Sato, Michihisa Miyahara, Katsuo Horie, Hiroshi Sakabe
  • Publication number: 20110177390
    Abstract: A negative electrode mixture for nonaqueous electrolyte secondary batteries that can form a mixture layer showing excellent peel strength with a collector in the manufacturing of negative electrodes for nonaqueous electrolyte secondary batteries is provided. The negative electrode mixture for nonaqueous electrolyte secondary batteries includes at least one inorganic substance selected from hydrogen chloride, hydrogen bromide, sulfuric acid and inorganic salts represented by Formula (A) below, an electrode active material, a polar group-containing vinylidene fluoride polymer and an organic solvent, the inorganic substance being contained at 10 to 500 ppm based on 100 wt % of the electrode active material; MX . . . (A), wherein M is an alkali metal, and X is Cl or Br.
    Type: Application
    Filed: August 13, 2009
    Publication date: July 21, 2011
    Applicant: KUREHA CORPORATION
    Inventors: Mitsuyasu Sakuma, Ayaka Igarashi, Nobuo Ahiko
  • Patent number: 7851084
    Abstract: A core/shell polymer (A), comprising: a rubbery core comprising a crosslinked vinylidene fluoride copolymer (a) having a vinylidene fluoride content of 30-90 wt. % and a shell comprising a vinylidene fluoride polymer (b) having a vinylidene fluoride content which is larger than in the crosslinked vinylidene fluoride copolymer (a) and at least 80 wt. %, in a weight ratio (a)/(b) of 30/70-90/10. The vinylidene fluoride-based core/shell polymer (A) is excellent in mechanical properties including flexibility and resistance to nonaqueous electrolytic solutions, is capable of forming a composite electrode layer showing excellent flexibility and adhesion to an electroconductive substrate in combination with a powder active substance and is therefore suitable for use as a binder for nonaqueous electrochemical devices.
    Type: Grant
    Filed: January 20, 2006
    Date of Patent: December 14, 2010
    Assignee: Kureha Corporation
    Inventors: Mitsuyasu Sakuma, Tamito Igarashi, Aisaku Nagai, Nobuo Ahiko, Mayumi Sugahara
  • Publication number: 20100270509
    Abstract: A method for producing a vinylidene fluoride based polymer powder having a high molecular weight and excellent solubility in an organic solvent, which is useful as an electrode binder for nonaqueous cells, is provided. Methods for producing an NMP solution and an electrode mixture are also provided. A vinylidene fluoride based polymer powder produced by supercritical suspension polymerization in an aqueous dispersion medium wherein a volume of pores having a pore diameter of 0.03 ?m to 1.0 ?m, as measured by a mercury porosimeter, is 77 vol % to 93 vol % of a total pore volume and an inherent viscosity is 2.0 dl/g or greater is obtained.
    Type: Application
    Filed: September 12, 2008
    Publication date: October 28, 2010
    Applicant: KUREHA CORPORATION
    Inventors: Mitsuyasu Sakuma, Hiroshi Sato, Michihisa Miyahara, Katsuo Horie, Hiroshi Sakabe
  • Publication number: 20100266882
    Abstract: A positive electrode mixture for nonaqueous batteries, is formed by adding 0.5 to 10 wt. parts of an organic acid per 100 wt. parts of an electroconductive additive, to a mixture of a composite metal oxide as a positive electrode active substance, a higher order-structured carbon black as the electroconductive additive, a binder of a fluorine-containing copolymer of at least three comonomers including vinylidene fluoride, tetrafluoroethylene and a flexibility-improving fluorine-containing monomer, and an organic solvent. Further, the mixture is applied on at least one side of an electroconductive sheet, and then dried and compressed to form a positive electrode mixture layer. As a result, it is possible to provide a positive electrode structure having a thick and sound positive electrode mixture layer of a high energy density.
    Type: Application
    Filed: November 12, 2008
    Publication date: October 21, 2010
    Applicant: Kureha Corporation
    Inventors: Tamito Igarashi, Kuniyuki Saito, Mitsuyasu Sakuma
  • Publication number: 20080131776
    Abstract: A core/shell polymer (A), comprising: a rubbery core comprising a crosslinked vinylidene fluoride copolymer (a) having a vinylidene fluoride content of 30-90 wt. % and a shell comprising a vinylidene fluoride polymer (b) having a vinylidene fluoride content which is larger than in the crosslinked vinylidene fluoride copolymer (a) and at least 80 wt. %, in a weight ratio (a)/(b) of 30/70-90/10. The vinylidene fluoride-based core/shell polymer (A) is excellent in mechanical properties including flexibility and resistance to nonaqueous electrolytic solutions, is capable of forming a composite electrode layer showing excellent flexibility and adhesion to an electroconductive substrate in combination with a powder active substance and is therefore suitable for use as a binder for nonaqueous electrochemical devices.
    Type: Application
    Filed: January 20, 2006
    Publication date: June 5, 2008
    Inventors: Mitsuyasu Sakuma, Tamito Igarashi, Aisaku Nagai, Nobuo Ahiko, Mayumi Sugahara