Patents by Inventor Mitsuyuki Fujisawa
Mitsuyuki Fujisawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20160333439Abstract: Provided are a ferritic stainless steel and a method for producing the ferritic stainless steel. A ferritic stainless steel of the present invention contains, in terms of % by mass, C: 0.005% to 0.05%, Si: 0.02% to 0.50%, Mn: 0.05% to 1.0%, P: 0.04% or less, S: 0.01% or less, Cr: 15.5% to 18.0%, Al: 0.001% to 0.10%, N: 0.01% to 0.06%, V: 0.01% to 0.25%, Ti: 0.001% to 0.020%, Nb: 0.001% to 0.030%, and the balance being Fe and unavoidable impurities, in which V/(Ti+Nb)?2.0 is satisfied.Type: ApplicationFiled: January 7, 2015Publication date: November 17, 2016Applicant: JFE STEEL CORPORATIONInventors: Masataka Yoshino, Hiroki Ota, Ayako Ta, Yukihiro Matsubara, Akito Mizutani, Mitsuyuki Fujisawa
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Publication number: 20160289786Abstract: A ferrite-martensite dual-phase stainless steel has satisfactory corrosion resistance and workability for a material for the body of a freight car and excellent low-temperature toughness. The ferrite-martensite dual-phase stainless steel has a specified chemical composition, in which inequalities (I) and (II) below are satisfied, and a steel microstructure including a dual phase of a ferrite phase and a martensite phase, in which the content of the martensite phase is 5% or more and 95% or less in terms of vol. %: 10.5?Cr+1.5×Si?13.5??(I) 1.5?30×(C+N)+Ni+0.5×Mn?6.0??(II), where Cr and Si in inequality (I) above and C, N, Ni, and Mn in inequality (II) above respectively represent the contents (mass %) of the corresponding chemical elements.Type: ApplicationFiled: October 27, 2014Publication date: October 6, 2016Inventors: Tomohiro Ishii, Hiroki Ota, Chikara Kami, Saiichi Murata, Mitsuyuki Fujisawa, Genichi Ishibashi
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Publication number: 20160281189Abstract: A stainless steel sheet having excellent formability which makes it possible to manufacture brake disks for automobiles by performing severe forming. The stainless steel sheet having a chemical composition comprising, by mass %, C: 0.015% or more and less than 0.100%, Si: 0.01% or more and 1.00% or less, Mn: 0.01% or more and 2.00% or less, P: 0.040% or less, S: 0.030% or less, Cr: 10.0% or more and less than 14.0%, Ni: 0.01% or more and 0.70% or less, Al: 0.001% or more and 0.200% or less, N: 0.005% or more and 0.080% or less, O: 0.0060% or less, B: 0.0002% or more and 0.0030% or less, V: (10×B content (%))% or more and 0.300% or less, and Fe and unavoidable impurities as a balance.Type: ApplicationFiled: March 13, 2014Publication date: September 29, 2016Applicant: JFE STEEL CORPORATIONInventors: Mitsuyuki FUJISAWA, Hiroki OTA, Hiroyuki OGATA
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Publication number: 20160160328Abstract: The ferritic stainless steel foil has a composition containing, by mass %, C: 0.050% or less, Si: 0.20% or less, Mn: 0.20% or less, P: 0.050% or less, S: 0.0050% or less, Cr: 10.5% or more and 20.0% or less, Ni: 0.01% or more and 1.00% or less, Al: more than 1.5% and less than 3.0%, Cu: 0.01% or more and 1.00% or less, N: 0.10% or less, and further contains one or more elements selected from Ti: 0.01% or more and 1.00% or less, Zr: 0.01% or more and 0.20% or less, and Hf: 0.01% or more and 0.20% or less, and the balance being Fe and inevitable impurities. This enables a composite layer of an Al oxide layer and a Cr oxide layer to be formed on the surface of the ferritic stainless steel foil in a high-temperature oxidizing atmosphere at 800° C. or more.Type: ApplicationFiled: July 16, 2014Publication date: June 9, 2016Inventors: Akito Mizutani, Mitsuyuki Fujisawa, Hiroyuki Ogata
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Patent number: 9273382Abstract: A stainless steel foil contains, in percent by mass, 0.05% or less of C, 2.0% or less of Si, 1.0% or less of Mn, 0.003% or less of S, 0.05% or less of P, 25.0% to 35.0% of Cr, 0.05% to 0.30% of Ni, 3.0% to 10.0% of Al, 0.10% or less of N, 0.02% or less of Ti, 0.02% or less of Nb, 0.02% or less of Ta, 0.005% to 0.20% of Zr, 0.02% or less of Ce, 0.03% to 0.20% of REM excluding Ce, 0.5% to 6.0% in total of at least one of Mo and W, and the balance being Fe and incidental impurities.Type: GrantFiled: March 18, 2011Date of Patent: March 1, 2016Assignee: JFE Steel CorporationInventors: Akito Mizutani, Kunio Fukuda, Shin Ishikawa, Atsutaka Honda, Yasuhiro Yamaguchi, Yasushi Kato, Hiroki Ota, Mitsuyuki Fujisawa, Takumi Ujiro, Hideaki Yamashita
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Publication number: 20150299833Abstract: Provided are an Fe—Cr—Al-based stainless steel sheet which has improved manufacturability by improving the toughness of a hot-rolled steel sheet and a cold-rolled steel sheet without deteriorating oxidation resistance at a high temperature and shape stability when used at a high temperature, and a stainless steel foil which is manufactured by rolling the stainless steel sheet. V and B are added in combination to Fe—Cr—Al-based stainless steel in amounts within specified ranges. Specifically, V content is controlled to be 0.010% or more and 0.050% or less and B content is controlled to be 0.0001% or more and 0.0050% or less, in which the relationship {V content (V %)}/{B content (B %)}>10 is satisfied.Type: ApplicationFiled: December 5, 2013Publication date: October 22, 2015Applicant: JFE STEEL CORPORATIONInventors: Akito Mizutani, Mitsuyuki Fujisawa, Hiroki Ota, Hiroyuki Ogata
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Publication number: 20150010771Abstract: Provided is stainless steel foil that is suitably used for forming a catalyst carrier for an exhaust gas purifying facility, the catalyst carrier being installed in a vehicle that discharges exhaust gas having a temperature lower than the temperature of exhaust gas of a gasoline-powered automobile. The ferritic stainless steel foil contains, by mass %, C: 0.05% or less, Si: 2.0% or less, Mn: 1.0% or less, S: 0.005% or less, P: 0.05% or less, Cr: 11.0% to 25.0%, Ni: 0.05% to 0.30%, Al: 0.01% to 1.5%, Cu: 0.01% to 2.0%, N: 0.10% or less, and the balance being Fe and inevitable impurities.Type: ApplicationFiled: January 24, 2013Publication date: January 8, 2015Applicant: JFE STEEL CORPORATIONInventors: Akito Mizutani, Mitsuyuki Fujisawa, Hiroki Ota, Hiroyuki Ogata
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Publication number: 20140287914Abstract: Provided are a stainless steel foil and a catalyst carrier for an exhaust gas purifying device which uses the foil. Specifically, a stainless steel foil contains, in percent by mass, 0.05% or less of C, 2.0% or less of Si, 1.0% or less of Mn, 0.003% or less of S, 0.05% or less of P, more than 15.0% and less than 25.0% of Cr, 0.30% or less of Ni, 3.0% to 10.0% of Al, 0.03% to 1.0% of Cu, 0.10% or less of N, 0.02% or less of Ti, 0.02% or less of Nb, 0.02% or less of Ta, 0.005% to 0.20% of Zr, 0.03% to 0.20% of REM excluding Ce, 0.02% or less of Ce, 2.0% to 6.0% in total of at least one of Mo and W, and the balance being Fe and incidental impurities.Type: ApplicationFiled: March 28, 2012Publication date: September 25, 2014Applicant: JFE Steel CorporationInventors: Akito Mizutani, Mitsuyuki Fujisawa, Hiroki Ota, Yasushi Kato
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Patent number: 8607941Abstract: A steel sheet for a brake disc contains, on a mass percent basis, 0.02% or more and less than 0.10% C, 0.6% or less Si, more than 0.5% and 2.0% or less Mn, 0.06% or less P, 0.01% or less S, 0.05% or less Al, 11.0% to 13.5% Cr, 0.01% to 0.30% Ni, 0.10% to 0.60% Nb, 0.03% or more and less than 0.10% N, more than 0.0010% and 0.0060% or less B, and the balance being Fe and incidental impurities, and the steel sheet after quenching has a hardness of 32 HRC to 40 HRC on a Rockwell hardness scale C (HRC).Type: GrantFiled: May 31, 2010Date of Patent: December 17, 2013Assignee: JFE Steel CorporationInventors: Katsuhisa Yamauchi, Mitsuyuki Fujisawa, Yasushi Kato, Hiroki Ota, Hideya Furusawa, Takumi Ujiro
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Patent number: 8562758Abstract: A low Ni and high N austenitic-ferritic stainless steel is disclosed. It includes an austenitic-ferritic stainless steel having high formability and punch stretchability, crevice corrosion resistance, corrosion resistance at welded part, or excellent intergranular corrosion resistance, from a stainless steel structured by mainly austenite phase and ferrite phase, and consisting essentially of 0.2% or less C, 4% or less Si, 12% or less Mn, 0.1% or less P, 0.03% or less S, 15 to 35% Cr, 3% or less Ni, and 0.05 to 0.6% N, by mass, by adjusting the percentage of the austenite phase in a range from 10 to 85%, by volume. Furthermore, it includes an austenitic-ferritic stainless steel having higher formability by adjusting the amount of (C+N) in the austenite phase to a range from 0.16 to 2% by mass.Type: GrantFiled: January 27, 2005Date of Patent: October 22, 2013Assignee: JFE Steel CorporationInventors: Mitsuyuki Fujisawa, Yoshihiro Yazawa, Yasushi Kato, Osamu Furukimi
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Publication number: 20130196172Abstract: A stainless steel foil contains, in percent by mass, 0.05% or less of C, 2.0% or less of Si, 1.0% or less of Mn, 0.003% or less of S, 0.05% or less of P, 25.0% to 35.0% of Cr, 0.05% to 0.30% of Ni, 3.0% to 10.0% of Al, 0.10% or less of N, 0.02% or less of Ti, 0.02% or less of Nb, 0.02% or less of Ta, 0.005% to 0.20% of Zr, 0.02% or less of Ce, 0.03% to 0.20% of REM excluding Ce, 0.5% to 6.0% in total of at least one of Mo and W, and the balance being Fe and incidental impurities.Type: ApplicationFiled: March 18, 2011Publication date: August 1, 2013Applicant: JFE STEEL CORPORATIONInventors: Akito Mizutani, Kunio Fukuda, Shin Ishikawa, Atsutaka Honda, Yasuhiro Yamaguchi, Yasushi Kato, Hiroki Ota, Mitsuyuki Fujisawa, Takumi Ujiro, Hideaki Yamashita
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Publication number: 20120125724Abstract: A steel sheet for a brake disc contains, on a mass percent basis, 0.02% or more and less than 0.10% C, 0.6% or less Si, more than 0.5% and 2.0% or less Mn, 0.06% or less P, 0.01% or less S, 0.05% or less Al, 11.0% to 13.5% Cr, 0.01% to 0.30% Ni, 0.10% to 0.60% Nb, 0.03% or more and less than 0.10% N, more than 0.0010% and 0.0060% or less B, and the balance being Fe and incidental impurities, and the steel sheet after quenching has a hardness of 32 HRC to 40 HRC on a Rockwell hardness scale C (HRC).Type: ApplicationFiled: May 31, 2010Publication date: May 24, 2012Applicant: JFE STEEL CORPORATIONInventors: Katsuhisa Yamauchi, Mitsuyuki Fujisawa, Yasushi Kato, Hiroki Ota, Hideya Furusawa, Takumi Ujiro
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Publication number: 20070163679Abstract: A low Ni and high N austenitic-ferritic stainless steel is disclosed. It includes an austenitic-ferritic stainless steel having high formability and punch stretchability, crevice corrosion resistance, corrosion resistance at welded part, or excellent intergranular corrosion resistance, from a stainless steel structured by mainly austenite phase and ferrite phase, and consisting essentially of 0.2% or less C, 4% or less Si, 12% or less Mn, 0.1% or less P, 0.03% or less S, 15 to 35% Cr, 3% or less Ni, and 0.05 to 0.6% N, by mass, by adjusting the percentage of the austenite phase in a range from 10 to 85%, by volume. Furthermore, it includes an austenitic-ferritic stainless steel having higher formability by adjusting the amount of (C+N) in the austenite phase to a range from 0.16 to 2% by mass.Type: ApplicationFiled: January 27, 2005Publication date: July 19, 2007Applicant: JFE STEEL CORPORATIONInventors: Mitsuyuki Fujisawa, Yoshihiro Yazawa, Yasushi Kato, Osamu Furukimi
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Patent number: 5709836Abstract: A chromium steel sheet having excellent press formability, particularly deep-drawing formability and resistance to secondary work brittleness. The construction is a chromium steel sheet including C: not more than 0.03 wt %, Si: not more than 1.0 wt %, Mn: not more than 1.0 wt %, P: not more than 0.05 wt %, S: not more than 0.015 wt %, Al: not more than 0.10 wt %, N: not more than 0.02 wt %, Cr: 5-60 wt %, Ti: 4(C+N)-0.5 wt %, Nb: 0.003-0.020 wt %, B: 0.0002-0.005 wt %, and, if necessary, one or more selected from Mo: 0.01-5.0 wt %, Ca: 0.0005-0.01 wt % and Se: 0.0005-0.025 wt %, and the balance being Fe and inevitable impurities.Type: GrantFiled: February 28, 1996Date of Patent: January 20, 1998Assignee: Kawasaki Steel CorporationInventors: Mitsuyuki Fujisawa, Yasushi Kato, Takumi Ujiro, Susumu Satoh, Koji Yamato
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Patent number: 5626694Abstract: This invention relates to a process for the production of stainless steel sheets and proposes a process for the production of stainless steel sheets having a more excellent corrosion resistance as compared with the conventional one without trimming the steel sheet surface after annealing-pickling by preventing the chapping of steel sheet surface created in the production of present stainless steel sheet, particularly stainless steel sheets having extreme-low amounts of C, S, O.For this purpose, according to the invention, a starting material of stainless steel containing C: not more than 0.01 wt %, S: not more than 0.005 wt % and O: not more than 0.005 wt % is subjected to a hot rolling at a draft below 830.degree. C. of not less than 30%, cooled at a cooling rate of not less than 25.degree. C. sec, coiled below 650.degree. C. and then annealed and pickled.Type: GrantFiled: September 22, 1995Date of Patent: May 6, 1997Assignee: Kawasaki Steel CorporationInventors: Yoshikazu Kawabata, Susumu Satoh, Mitsuyuki Fujisawa, Kunio Fukuda