Patents by Inventor Mitsuyuki Matsuura

Mitsuyuki Matsuura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5177162
    Abstract: The present invention relates to an improvement of the known Ziegler catalyst which comprises a combination of a titanium-containing component and an organoaluminum component, and the present invention is characterized by a specific titanium-containing component. Namely, this titanium-containing component is obtained by contacting a known titanium-containing component of the Ziegler type catalyst which comprises Ti, Mg and a halogen, with an alkoxyalkylsilane compound which is characterized in that at least one of the alkyl groups has a branched structure. This catalyst does not require a so-called external electron donor, and no reduction of the polymerization velocity caused by the use of the electron donor is entailed. When this catalyst is used, a propylene/ethylene block copolymer in which the molecular weight of the propylene/ethylene copolymer portion and/or the polyethylene portion is increased, that is, the rigidity and impact strength are increased, can be prepared.
    Type: Grant
    Filed: February 22, 1990
    Date of Patent: January 5, 1993
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 5162442
    Abstract: In a process for producing granular propylene block copolymers in two steps wherein a resinous homopolymer of propylene is produced in the first step and an elastomeric copolymer of propylene with ethylene is produced in the second step, the improvement which comprises conducting the second step in the presence of a granular propylene homopolymer added thereby to produce granular propylene copolymers endowed with an improved granulometric properties such as lowered tackiness and thus improving flowing characteristics.
    Type: Grant
    Filed: September 14, 1989
    Date of Patent: November 10, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 5162443
    Abstract: In a process for producing granular propylene block copolymers by Ziegler-Natta polymerization of an .alpha.-olefin wherein the Ziegler-Natta catalyst comprises a granular solid transition metal catalyst component and an organometal component in two steps wherein a resinous homopolymer of propylene is produced in the first step and an elastomeric copolymer of propylene with ethylene is produced in the second step, the improvement which comprises the use as the granular solid transition metal component of a mixture of the solid transition metal components, one made up substantially of particles of particle size of more than 5 microns and the other made up substantially of particles of particle size of 1 to 5 microns thereby to produce granular propylene copolymers endowed with an improved granulometric properties such as lowered tackiness and thus improved flowing characteristics. The component (B) is preferably produced from the particles for the component (A) by reducing the particle size of its particles.
    Type: Grant
    Filed: February 26, 1992
    Date of Patent: November 10, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 5082818
    Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component used in the Ziegler-type catalyst. The solid catalyst component, Component (A), comprises Component (i) which is a solid catalyst component for a Ziegler-type catalyst comprising Ti, Mg and a halogen; Component (ii) which is a silicon compound represented by a formulaR.sup.1 R.sup.2.sub.3-n Si(OR.sup.3).sub.nwherein R.sup.1 indicates a branched hydrocarbyl group, R.sup.2 which may be the same as or different from R.sup.1 indicates a hydrocarbyl group, R.sup.3 which may be the same as or different from R.sup.1 and/or R.sup.2 indicates a hydrocarbyl group, and n is a number satisfying an equation 1.ltoreq.n.ltoreq.3;Component (iii) a halogen compound of S or P; and Component (iv) an organometal compound of a metal of Groups I to IV of the Periodic Table.
    Type: Grant
    Filed: January 8, 1990
    Date of Patent: January 21, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 5032563
    Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component used in the Ziegler-type catalyst. The solid catalyst component, Component (A), comprises Component (i) which is a solid catalyst component for a Ziegler-type catalyst comprising Ti, Mg and a halogen; Component (ii) a silicon compound of a formula:R.sup.1 R.sup.2.sub.3-n Si(OR.sup.3).sub.nwherein R.sup.1 -R.sup.3 are each hydrocarbyl group characterized by R.sup.1 which has a branched hydrocarbyl group;Component (iii) a halogen compound of W or Mo; and Component (iv) an organometal compound of a metal of Groups I to IV of the Periodic Table.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: July 16, 1991
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Toshihiko Sugano, Kazuo Nakamura
  • Patent number: 4985515
    Abstract: There is provided a process for polymerization of an .alpha.-olefin which comprises polymerizing an .alpha.-olefin in the presence of a catalyst which is a combination of a solid component (A), which is obtained by subjecting a composition (A.sub.O) comprising as the essential ingredients titanium, magnesium and a halogen to preliminary polymerizatoin of the .alpha.-olefin conducted in the presence of said composition in a slurry and an organoaluminum compound, and an organoaluminum compound (B), said preliminary polymerization being conducted in two steps: the first step wherein the concentration of said composition (A.sub.O) in the slurry is adjusted to 10-100 g/lit.-solvent and polymerization of the .alpha.-olefin is conducted at 30.degree. C. or lower so that the amount of a polymer produced is 0.001 to 1 g per gram of said composition and the second step wherein polymerization of the .alpha.-olefin is conducted at 60.degree. C.
    Type: Grant
    Filed: July 17, 1989
    Date of Patent: January 15, 1991
    Assignee: Mitsubishi Petrochemical Company, Ltd.
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4972034
    Abstract: A catalyst for the polymerization of olefins comprising a combination of a solid catalyst component (A) comprising a solid catalytic complex (i) containing titanium, magnesium and a halogen as the essential ingredients with an organoaluminium compound (B), wherein said solid catalyst component (A) is obtained by bringing the following ingredients (ii) and (iii) in contact with said solid catalytic complex (i):Ingredient (ii): a silicon compound represented by the general formula:R.sub.m.sup.1 X.sub.n Si(OR.sup.2).sub.4-m-nwherein R.sup.1 and R.sup.2 each stand for a hydrocarbyl residue, X denotes a halogen, and m and n are such that 0.ltoreq.m.ltoreq.3 and 0.ltoreq.n.ltoreq.3 are satisfied on condition that 0.ltoreq.m+n.ltoreq.3, andIngredient (iii): an organometallic compound selected from the group consisting of organozinc compounds and organomagnesium compounds. The catalyst makes it possible to eliminate what is called "outside electron donor" as a component for making up a final catalyst system.
    Type: Grant
    Filed: August 1, 1989
    Date of Patent: November 20, 1990
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4904630
    Abstract: A catalyst for olefin polymerization which comprises:Component (A) which is a solid catalyst component obtained by contacting the following components (i) to (iv):(i) a solid component comprising titanium, magnesium and halogen as essential elements,(ii) a silicon compound represented by the formula (I):R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-m-n (I)wherein R.sup.1 and R.sup.2 each represent a hydrocarbon residue, X represents a halogen, and each of m and n is an integer in the range of 0.ltoreq.m.ltoreq.3, 0.ltoreq.n.ltoreq.3, and 0.ltoreq.m+n.ltoreq.3,(iii) a titanium compound or a silicon compound represented by the formula (II) or (III):Ti(OR.sup.3).sub.4-l X.sub.l (II)R.sup.4.sub.4-l SiX.sub.l (III)wherein R.sup.3 represents a hydrocarbon residue, R.sup.4 represents hydrogen or a hydrocarbon residue, X represents a halogen, and l is an integer in the range of 0<l.ltoreq.4, and(iv) an organoaluminum compound; andComponent (B) which is an organoaluminum compound.
    Type: Grant
    Filed: July 12, 1988
    Date of Patent: February 27, 1990
    Assignee: Mitsubishi Petrochemical Company Ltd.
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4870043
    Abstract: A catalyst for the polymerization of olefins cmprising a combination of a solid catalyst component (A) comprising a solid catalytic complex (i) containing titanium, magnesium and a halogen as the essential ingredients with an organoaluminium compound (B), wherein said solid catalyst component (A) is obtained by bringing the following ingredients (ii) and (iii) in contact with said solid catalytic complex (i):Ingredient (ii): a silicon compound represented by the general formula:R.sub.m.sup.1 X.sub.n Si(OR.sup.2).sub.4-m-nwherein R.sup.1 and R.sup.2 each stand for a hydrocarbyl residue, X denotes a halogen, and m and n are such that 0.ltoreq.m.ltoreq.3 and 0.ltoreq.n.ltoreq.3 are satisfied on condition that 0.ltoreq.m.ltoreq.n.ltoreq.3, andIngredient (iii): an organometallic compound selected from the group consisting of organozinc compounds and organomagnesium compounds. The catalyst makes it possible to eliminate what is called "outside electron donor" as a component for making up a final catalyst system.
    Type: Grant
    Filed: April 1, 1988
    Date of Patent: September 26, 1989
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4822763
    Abstract: A catalyst component for polymerization of olefin, comprising a contact product of a component (A) which is a solid component containing titanium having at least one OR.sup.1 group (where R.sup.1 represents a hydrocarbon residue) and magnesium and a halogen as the essential components; a component (B) which is an acid halide compound; a component (C) which is a compound having an OR.sup.2 group (where R.sup.2 represents a hydrocarbon residue or hydrogen atom); and a component (D) which is a halide compound of silicon. When an olefin is polymerized by use of this as the transition metal component of a Ziegler type catalyst, an olefin polymer with high activity and high I.I and excellent polymer properties can be obtained.
    Type: Grant
    Filed: June 18, 1987
    Date of Patent: April 18, 1989
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4814314
    Abstract: A catalyst for olefin polymerization which comprises a combination of:Component which is a solid catalyst component A obtained by contacting a component (i) which is a solid component comprising titanium, magnesium and halogen as essential elements with a component (ii), which is a silicon compound represented by formula: R.sup.1 R.sup.2.sub.3-n Si(OR.sup.3).sub.n where R.sup.1 stands for a branched hydrocarbon radical, R.sup.2 stands for a hydrocarbon radical which is the same as or different from R.sup.1 and n stands for a number satisfying an equation: 1.ltoreq.n.ltoreq.3;Component B which is an organoaluminum compound; andComponent C which is a compound represented by a formula M(OR.sup.4).sub.x R.sup.5.sub.y X.sub.z in which M stands for an element selected from the group consisting of B, Al, C, Si, Sn, P, S, Cl, Br, I, Fe, Ti, V, Zr, Mg, Ca and Zn, R.sup.4 and R.sup.
    Type: Grant
    Filed: September 23, 1987
    Date of Patent: March 21, 1989
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita, Katsumi Hirakawa
  • Patent number: 4780443
    Abstract: The present invention relates to an improvement of the known Ziegler catalyst which comprises a combination of a titanium-containing component and an organoaluminum component, and the present invention is characterized by a specific titanium-containing component. Namely, this titanium-containing component is obtained by contacting a known titanium-containing component of the Ziegler type catalyst which comprises Ti, Mg and a halogen, with an alkoxyalkylsilane compound which is characterized in that at least one of the alkyl groups has a branched structure. This catalyst does not require a so-called external electron donor, and no reduction of the polymerization velocity caused by the use of the electron donor is entailed. When this catalyst is used, a propylene/ethylene block copolymer in which the molecular weight of the propylene/ethylene copolymer portion and/or the polyethylene portion is increased, that is, the rigidity and impact strength are increased, can be prepared.
    Type: Grant
    Filed: February 2, 1987
    Date of Patent: October 25, 1988
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4762898
    Abstract: A process for polymerizing or copolymerizing ethylene comprises contacting ethylene or ethylene and at least one of .alpha.-olefins with a catalyst consisting essentially of a combination of (A) a solid catalyst component containing at least titanium, magnesium and chlorine, (B) an organoaluminum compound, and (C) an organic compound selected from the group consisting of a compound having P-O-C bond, a compound having B-O-C bond and a compound having C-O-R bond, at a temperature not lower than 125.degree. C. and under a pressure not lower than 200 kg/cm.sup.2.
    Type: Grant
    Filed: September 28, 1987
    Date of Patent: August 9, 1988
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Katsumi Hirakawa
  • Patent number: 4703026
    Abstract: Disclosed is a catalyst component for polymerization of an olefin, which consists essentially of a contact reaction product of (A) a solid composition obtained by mixing and contacting a precipitating agent with a contact reaction product between a magnesium dihalide and a titanium tetraalkoxide and/or a polymer thereof, the addition of the precipitating agent being carried out with stirring at a stirring intensity lower than a level (2nf) two times the floatation limit stirring intensity (nf) of the reaction system, with (B) a liquid titanium compound and/or a halogen compound of silicon.This catalyst component has a high activity and provides a polymer in which the particle size is relatively large and the particle size distribution is sharply controlled.
    Type: Grant
    Filed: June 11, 1986
    Date of Patent: October 27, 1987
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita
  • Patent number: 4617284
    Abstract: A catalyst component for polymerization of olefins, which consists essentially of a particulate contact reaction product of an average particle size of 10 to 100 microns, obtained by contacting the surfaces of particles of a product of contact reaction with a magnesium halide and an alkoxy group-containing compound of a metal of Group I, II, III or IV of the Periodic Table with an alcohol compound and contacting the resulting contact reaction product with a liquid titanium halide. This catalyst component has a high activity and provides a polymer having a relatively large particle size and a narrow particle size distribution.
    Type: Grant
    Filed: May 28, 1985
    Date of Patent: October 14, 1986
    Assignee: Mitsubishi Petrochemical Company, Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita, Yoshio Sakamoto
  • Patent number: 4530983
    Abstract: A process for catalytic homo- or co-polymerization of ethylene under the conditions of a pressure of at least 300 kg/cm.sup.2, a temperature of at least 180.degree. C., a contact time with a catalyst of 10 to 150 seconds and substantial absence of a solvent is disclosed. The catalyst used comprises Components A and B where Component A is a solid composition prepared by mixing and pulverizing (1) a magnesium halide, (2) titanium trichloride, and (3) an electron donor and Component B is an organoaluminum compound containing a halogen.
    Type: Grant
    Filed: January 18, 1983
    Date of Patent: July 23, 1985
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Yoshiteru Kageyama, Akito Hagiwara, Takeo Shimada
  • Patent number: 4405774
    Abstract: A copolymer of ethylene and a minor proportion of an .alpha.-olefin having 4 to 10 carbon atoms is characterized by having the properties(1) a melt flow rate (MFR) of 0.1 to 100 g/10 min.;(2) a density of 0.91 to 0.94 g/cm.sup.3 ; and(3) a xylene absorption per unit amorphous region (Y) satisfying the formula:Y<-0.80X+0.67wherein X is the degree of the crystallinity of the copolymer. By satisfying the above requirements, the copolymer can give a film packaging material having excellent transparency, impact strength and opening property (anti-blocking property) in combination.
    Type: Grant
    Filed: December 18, 1981
    Date of Patent: September 20, 1983
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Yukimasa Miwa, Takeo Shimada, Shigekazu Hayashi, Michito Ukita, Hideaki Nakagawa, Mitsuyuki Matsuura
  • Patent number: 4399055
    Abstract: A carrier of catalysts for polymerization of olefins is disclosed, which is produced from a magnesium halide and which is characterized by its granulometric properties. Production of a catalyst component for polymerization of olefins which comprises the carrier is also disclosed.
    Type: Grant
    Filed: April 22, 1982
    Date of Patent: August 16, 1983
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Takashi Fujita