Patents by Inventor Mituo Kawai

Mituo Kawai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060219756
    Abstract: An active binder for brazing which is for use in brazing metals to ceramics; a ceramic part for brazing to which the binder has been applied; a brazed product; and a foil-form brazing material for use in producing a brazed metal/ceramic product. The active binder contains particles of either an active metal or a compound thereof (preferably titanium hydride) added thereto. The part for brazing comprises a part made of a ceramic and particles of either an active metal or a compound thereof which have been fixed to the ceramic part in at least the brazing area through a binder. The brazed product is produced by superposing the brazing area in the part for brazing on the brazing area in a metal part and then heating them in a furnace to melt the brazing particles and thereby braze the parts together.
    Type: Application
    Filed: August 2, 2004
    Publication date: October 5, 2006
    Inventors: Kaoru Tada, Mituo Kawai
  • Patent number: 6400025
    Abstract: The crude Ti particles prepared by molten salt electrolysis or Iodide method are classified into each particle diameter according to contents of impurities, and the crude Ti particles having a desired particle diameter are selected from the crude Ti particles classified depending on each particle diameter. Otherwise, the crude Ti particles are acid-treated. Then they are electron-beam-melted. Through the above production process, there is prepared a highly purified Ti material having an oxygen content of not more than 350 ppm, Fe, Ni and Cr contents of not more than 15 ppm each, Na and K contents of not more than 0.5 ppm each, a reduction of area as a material characteristic of not less than 70%, and a thermal conductivity of not less than 16 W/m K. In short, the highly purified Ti material satisfying high purity, good processability and good thermal conductivity can be obtained.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: June 4, 2002
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Mituo Kawai, Noriaki Yagi
  • Patent number: 6210634
    Abstract: The crude Ti particles prepared by molten salt electrolysis or Iodide method are classified into each particle diameter according to contents of impurities, and the crude Ti particles having a desired particle diameter are selected from the crude Ti particles classified depending on each particle diameter. Otherwise, the crude Ti particles are acid-treated. Then they are electron-beam-melted. Through the above production process, there is prepared a highly purified Ti material having an oxygen content of not more than 350 ppm, Fe, Ni and Cr contents of not more than 15 ppm each, Na and K contents of not more than 0.5 ppm each, a reduction of area as a material characteristic of not less than 70%, and a thermal conductivity of not less than 16 W/m K. In short, the highly purified Ti material satisfying high purity, good processability and good thermal conductivity can be obtained.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: April 3, 2001
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Mituo Kawai, Noriaki Yagi
  • Patent number: 5679983
    Abstract: This is a highly purified metal comprising one metal selected from the group consisted of titanium, zirconium and hafnium. The highly purified metal has an Al content of not more than 10 ppm. It also has an oxygen content of more than 250 ppm, each of Fe, Ni and Cr contents not more than 10 ppm and each of Na and K contents not more than 0.1 ppm. The highly purified metal is obtained by either purifying crude metal by the iodide process or surface treating crude metal to remove a contaminated layer existing on the surface thereof and then melting The surface treated material with electron bean in a high vacuum.
    Type: Grant
    Filed: May 31, 1995
    Date of Patent: October 21, 1997
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Minoru Obata, Mituo Kawai, Michio Satou, Takashi Yamanobe, Toshihiro Maki, Noriaki Yagi, Shigeru Ando
  • Patent number: 5612571
    Abstract: According to the present invention, metal silicide grains are coupled with each other in a linked manner so as to provide a metal silicide phase, and Si grains forming a Si phase are dispersed in the gaps of the metal silicide phase discontinuously so as to provide a mixed structure of a sputtering target of high density and containing carbon at a rate less than 100 ppm. Because of the high density and high strength of the target, generation of particles at the time of sputtering can be reduced, and because of the reduced content of carbon, mixing of carbon in a thin film formed by the sputtering can be prevented.
    Type: Grant
    Filed: August 9, 1995
    Date of Patent: March 18, 1997
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Michio Satou, Takasi Yamanobe, Mituo Kawai, Tooru Komatu, Hiromi Shizu, Noriaki Yagi
  • Patent number: 5584906
    Abstract: The crude Ti particles prepared by molten salt electrolysis or Iodide method are classified into each particle diameter according to contents of impurities, and the crude Ti particles having a desired particle diameter are selected from the crude Ti particles classified depending on each particle diameter. Otherwise, the crude Ti particles are acid-treated. Then they are electron-beam-melted. Through the above production process, there is prepared a highly purified Ti material having an oxygen content of not more than 350 ppm, Fe, Ni and Cr contents of not more than 15 ppm each, Na and K contents of not more than 0.5 ppm each, a reduction of area as a material characteristic of not less than 70%, and a thermal conductivity of not less than 16 W/m K. In short, the highly purified Ti material satisfying high purity, good processability and good thermal conductivity can be obtained.
    Type: Grant
    Filed: March 8, 1993
    Date of Patent: December 17, 1996
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Mituo Kawai, Noriaki Yagi
  • Patent number: 5530467
    Abstract: A sputtering target comprises an oxide containing niobium, a silicide containing niobium and silicon oxide substantially for the rest. The sputtering target is formed e.g. by reactive sintering a powdery niobium or a powdery niobium alloy containing silicon oxide in the range of 15 to 70 mol % by mole ratio. A film resistor formed by using the sputtering target exhibits high specific resistance, good stabilities of resistance and a film composition and excellent reproducibility and is used as a heat generating resistor in e.g. a thermal printer head.
    Type: Grant
    Filed: June 19, 1991
    Date of Patent: June 25, 1996
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Mituo Kawai, Atsuko Iida
  • Patent number: 5508000
    Abstract: According to the present invention, silicide grains are coupled with each other in a linked manner so as to provide a metal silicide phase, and grains forming a Si phase are dispersed in the gaps of the metal silicide phase discontinuously so as to provide a mixed structure of a sputtering target of high density and containing carbon at a rate less than 100 ppm. Because of the high density and high strength of the target, generation of particles at the time of sputtering can be reduced, and because of the reduced content of carbon, mixing of carbon in a thin film formed by the sputtering can be prevented.
    Type: Grant
    Filed: November 21, 1994
    Date of Patent: April 16, 1996
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Michio Satou, Takasi Yamanobe, Mituo Kawai, Tooru Komatu, Hiromi Shizu, Noriaki Yagi
  • Patent number: 5470527
    Abstract: A sputtering target that consists essentially of a continuous matrix of Ti-W phase, Ti phase having a particle diameter of 50 .mu.m or less distributed in the matrix, and a W phase having a particle diameter of 20 .mu.m or less also distributed in the matrix. Preferably the target contains aluminum in the range of 1 ppm or less. The target has high density and a low impurity content, which reduces the generation of particles from the target when it is used for sputtering. A method of manufacturing the sputtering target is also disclosed.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: November 28, 1995
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Yamanobe, Michio Satou, Takashi Ishigami, Minoru Obata, Mituo Kawai, Noriaki Yagi, Toshihiro Maki, Shigeru Ando
  • Patent number: 5458697
    Abstract: This is a highly purified metal comprising one metal selected from the group consisted of titanium, zirconium and hafnium. The highly purified metal has an Al content of not more than 10 ppm. It also has an oxygen content of more than 250 ppm, each of Fe, Ni and Cr contents not more than 10 ppm and each of Na and K contents not more than 0.1 ppm. The highly purified metal is obtained by either purifying crude metal by the iodide process or surface treating crude metal to remove a contaminated layer existing on the surface thereof and then melting The surface treated material with electron bean in a high vacuum.
    Type: Grant
    Filed: December 7, 1994
    Date of Patent: October 17, 1995
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Minoru Obata, Mituo Kawai, Michio Satou, Takashi Yamanobe, Toshihiro Maki, Noriaki Yagi, Shigeru Ando
  • Patent number: 5418071
    Abstract: In the present invention, metal silicide grains form an interlinked structure of a metal silicide phase, and Si grains which form a Si phase are discontinuously dispersed between the metal silicide phase to provide a sputtering target having a high density two-phased structure and having an aluminum content of 1 ppm or less. Because of the high density and high strength of the target, the generation of particles from the target during sputtering is reduced, and due to the reduced carbon content of the target, the mixing of carbon into the thin film during sputtering can be prevented.
    Type: Grant
    Filed: February 4, 1993
    Date of Patent: May 23, 1995
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Michio Satou, Takashi Yamanobe, Takashi Ishigami, Mituo Kawai, Noriaki Yagi, Toshihiro Maki, Minoru Obata, Shigeru Ando
  • Patent number: 5409517
    Abstract: According to the present invention, metal silicide grains are coupled with each other in a linked manner so as to provide a metal silicide phase, and Si grains forming a Si phase are dispersed in the gaps of the metal silicide phase discontinuously so as to provide a mixed structure of a sputtering target of high density and containing carbon at a rate less than 100 ppm. Because of the high density and high strength of the target, generation of particles at the time of sputtering can be reduced, and because of the reduced content of carbon, mixing of carbon in a thin film formed by the sputtering can be prevented.
    Type: Grant
    Filed: March 13, 1992
    Date of Patent: April 25, 1995
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Michio Satou, Takasi Yamanobe, Mituo Kawai, Tooru Komatu, Hiromi Shizu, Noriaki Yagi
  • Patent number: 5370837
    Abstract: A high temperature heat-treating jig characterized by forming a tungsten layer or a tungsten alloy layer on the surface of a heat-resistant base to avoid discoloration and color shading during the heat treatment at a high temperature.
    Type: Grant
    Filed: January 12, 1994
    Date of Patent: December 6, 1994
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Masanori Kibata, Noboru Kitamori, Shigeki Kajima, Kazunori Yokosu, Mituo Kawai, Hideo Ishihara, Noriaki Yagi
  • Patent number: 5288561
    Abstract: A high temperature heat-treating jig characterized by forming a tungsten layer or a tungsten alloy layer on the surface of a heat-resistant base to avoid discoloration and color shading during the heat treatment at a high temperature.
    Type: Grant
    Filed: October 30, 1991
    Date of Patent: February 22, 1994
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Masanori Kibata, Noboru Kitamori, Shigeki Kajima, Kazunori Yokosu, Mituo Kawai, Hideo Ishihara, Noriaki Yagi
  • Patent number: 5204057
    Abstract: The crude Ti particles prepared by molten salt electrolysis or Iodide method are classified into each particle diameter according to contents of impurities, and the crude Ti particles having a desired particle diameter are selected from the crude Ti particles classified depending on each particle diameter. Otherwise, the crude Ti particles are acid-treated. Then they are electron-beam-melted. Through the above production process, there is prepared a highly purified Ti material having an oxygen content of not more than 350 ppm, Fe, Ni and Cr contents of not more than 15 ppm each, Na and K contents of not more than 0.5 ppm each, a reduction of area as a material characteristic of not less than 70%, and a thermal conductivity of not less than 16 W/m K. In short, the highly purified Ti material satisfying high purity, good processability and good thermal conductivity can be obtained.
    Type: Grant
    Filed: April 9, 1992
    Date of Patent: April 20, 1993
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Mituo Kawai, Noriaki Yagi
  • Patent number: 5196916
    Abstract: This is a highly purified metal comprising one metal selected from the group consisted of titanium, zirconium and hafnium. The highly purified metal has an Al content of not more than 10 ppm. It also has an oxygen content of not more than 250 ppm, each of Fe, Ni and Cr contents not more than 10 ppm and each of Na and K contents not more than 0.1 ppm. The highly purified metal is obtained by either purifying crude metal by the iodide process or surface treating crude metal to remove a contaminated layer existing on the surface thereof and then melting the surface treated material with electron beam in a high vacuum.
    Type: Grant
    Filed: February 15, 1991
    Date of Patent: March 23, 1993
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takashi Ishigami, Minoru Obata, Mituo Kawai, Michio Satou, Takashi Yamanobe, Toshihiro Maki, Noriaki Yagi, Shigeru Ando
  • Patent number: 4963240
    Abstract: The present invention is a sputtering target for formation of an alloy film, which comprises 15 to 50 atomic percent of molybdenum or tungsten, the remaining atomic percent of tantalum, and concomitant impurities, which can provide electrical wiring having very low specific resistance as well as excellent workability and stability, whereby high definition and high integration of various elements such as semiconductor devices can be achieved. In consequence, it is fair to say that this invention is industrially very useful.
    Type: Grant
    Filed: March 29, 1988
    Date of Patent: October 16, 1990
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yoshiharu Fukasawa, Mituo Kawai, Hideo Ishihara, Takenori Umeki, Yasuhisa Oana
  • Patent number: 4857120
    Abstract: A heat-resisting steel contains 0.08 to 0.15 percent by weight of carbon, over 0.2 to 0.6 percent of silicon, 0.3 to 0.8 percent of manganese, 0.6 to 1.2 percent of nickel, 9.5 to 11.0 percent of chromium, 0.7 to 1.5 percent of molybdenum, 0.15 to 0.27 percent of vanadium, 0.10 to 0.27 percent in total of niobium and/or tantalum, 0.03 to 0.08 percent of nitrogen, over 1.1 to 1.3 percent of tungsten, and iron for the remainder. The creep rupture strength of this heat-resisting steel is much higher than that of a prior art 12-Cr heat-resisting steel. A turbine component formed of the heat-resisting steel of the present invention has enough strength for use at a high temperature of 600.degree. to 650.degree. C.
    Type: Grant
    Filed: January 6, 1987
    Date of Patent: August 15, 1989
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Osamu Watanabe, mituo Kawai, Kanzi Kawaguchi
  • Patent number: 4842706
    Abstract: Disclosed is a sputtering target which comprises a single block composed of one or more of metals prepared by a melting process or an alloy thereof; a combined block of the plural single blocks; or a combined block of the single blocks and silicon blocks; an average size of the crystal grains of the metal or the alloy being between 1 .mu.m and 1 mm.
    Type: Grant
    Filed: March 2, 1988
    Date of Patent: June 27, 1989
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yoshiharu Fukasawa, Mituo Kawai, Hideo Ishihara, Takashi Yamanobe
  • Patent number: 4820954
    Abstract: An indirectly heated cathode structure for electron tubes comprises a cathode supporting sleeve, an electron emission section fitted on a part of the supporting sleeve, and a heater arranged inside the supporting sleeve, the supporting sleeve being an alloy containing niobium as a main component, more particularly more than 85 weight % of niobium. As an additive, at least one metal selected from titanium, zirconium, hafnium, vanadium, tantalum, molybdenum and tungsten is used.
    Type: Grant
    Filed: December 18, 1987
    Date of Patent: April 11, 1989
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Sakae Kimura, Touru Yakabe, Mituo Kawai