Patents by Inventor Mohamed Nazmy
Mohamed Nazmy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8764919Abstract: A cobalt-base superalloy chemical composition is disclosed which includes, in % by weight: 25-28 W; 3-8 Al; 0.5-6 Ta; 0-3 Mo; 0.01-0.2 C; 0.01-0.1 Hf; 0.001 -0.05 B; 0.01-0.1 Si; and remainder Co and unavoidable impurities. This superalloy can be strengthened by ?? dispersions and further dispersion mechanisms. Exemplary compositions can provide good oxidation properties and improved strength values at high temperatures.Type: GrantFiled: September 4, 2009Date of Patent: July 1, 2014Assignee: Alstom Technology LtdInventors: Mohamed Nazmy, Andreas Künzler, Markus Staubli
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Patent number: 8696980Abstract: A nickel-base superalloy with improved degradation behavior consists essentially of the following chemical composition (details in % by weight): 7.7-8.3 Cr, 5.0-5.25 Co, 2.0-2.1 Mo, 7.8-8.3 W, 5.8-6.1 Ta, 4.9-5.1 Al, 1.3-1.4 Ti, 0.1-0.6 Pt, 0.1-0.5 Nb, 0.11-0.15 Si, 0.11-0.15 Hf, 200-750 ppm C, 50-400 ppm B, and the remainder Ni and production-related impurities.Type: GrantFiled: February 3, 2011Date of Patent: April 15, 2014Assignee: Alstom Technology LtdInventors: Mohamed Nazmy, Claus Paul Gerdes, Andreas Kuenzler
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Patent number: 8153054Abstract: An iron-based high-temperature alloy is disclosed which contains the following chemical composition: 20% by weight Cr; 5 to 6% by weight Al; 4% by weight Ta; 4% by weight Mo; 3 to 4% by weight Re; 0.2% by weight Zr; 0.05% by weight B; 0.1% by weight Y; 0.1% by weight Hf; 0 to 0.05% by weight C; and remainder Fe and unavoidable impurities. The alloy can be produced at low cost and can possess outstanding oxidation resistance and good mechanical properties at temperatures up to 1200° C.Type: GrantFiled: July 24, 2009Date of Patent: April 10, 2012Assignee: Alstom Technology LtdInventors: Mohamed Nazmy, Andreas Künzler, Giuseppe Bandiera, Hanspeter Zinn
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Patent number: 8147748Abstract: A creep-resistant steel is characterized by the following chemical composition (values in % by weight): 9.0 to 12.0 Cr, 0.1 to 0.5 Mn, 2.3 to 3 Ni, 1.5 to 2.0 Mo, 0.1 to 0.4 V, 0.01 to 0.06 Nb, 0.08 to 0.16 C, 0.02 to 0.08 N, 0.004 to 0.012 B, 0.001 to 2 Ta, 0.001 to 0.5 La, 0.0001 to 1 Pd, maximum 0.005 P, maximum 0.005 S, maximum 0.05 Si, maximum 0.005 Sn, the remainder iron and unavoidable impurities. This steel is distinguished, as compared with commercial steels, by a greatly improved creep behavior at temperatures of 550° C. and above. Moreover, it has an improved resistance to embrittlement during long-term aging and comparatively high toughness. The steel is advantageously used as a material for gas turbine rotors which are exposed to high inlet temperatures in order to increase the efficiency of the gas turbine, but is also used for steam turbines.Type: GrantFiled: September 23, 2009Date of Patent: April 3, 2012Assignee: ALSTOM Technology Ltd.Inventors: Mohamed Nazmy, Markus Staubli, Andreas Kuenzler
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Publication number: 20120000577Abstract: In a process for producing a large single-crystal component or directionally solidified component made of a nickel-based superalloy, the component is first cast into shape in a known manner to form a microstructure comprising dendrites, and then solution annealing for homogenizing the cast microstructure of the component and two-stage precipitation heat treatment are carried out. In order to avoid chemical inhomogeneities and internal stresses caused thereby, a HIP process with a pressure of higher than 160 MPa is carried out following the solution annealing.Type: ApplicationFiled: June 28, 2011Publication date: January 5, 2012Inventors: Mohamed Nazmy, Claus Gerdes, Andreas Künzler
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Patent number: 8007715Abstract: A steel has the following chemical composition (amounts in % by weight): 0.05-0.14 C, 8-13 Cr, 1-2.6 Ni, 0.5-1.9 Mo, 0.5-1.5 Mn, 0.15-0.5 Si, 0.2-0.4 V, 0-0.04 B, 2.1-4.0 Re, 0-0.07 Ta, 0-60 ppm Pd, remainder Fe and unavoidable impurities. The steel can be used effectively as a welding additive material and has outstanding properties at very high temperatures, in particular a good creep rupture strength/resistance and a good oxidation resistance.Type: GrantFiled: February 12, 2010Date of Patent: August 30, 2011Assignee: ALSTOM Technology Ltd.Inventors: Mohamed Nazmy, Paul Claus Gerdes, Andreas Kuenzler
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Publication number: 20110194972Abstract: A nickel-base superalloy with improved degradation behavior consists essentially of the following chemical composition (details in % by weight): 7.7-8.3 Cr, 5.0-5.25 Co, 2.0-2.1 Mo, 7.8-8.3 W, 5.8-6.1 Ta, 4.9-5.1 Al, 1.3-1.4 Ti, 0.1-0.6 Pt, 0.1-0.5 Nb, 0.11-0.15 Si, 0.11-0.15 Hf, 200-750 ppm C, 50-400 ppm B, and the remainder Ni and production-related impurities.Type: ApplicationFiled: February 3, 2011Publication date: August 11, 2011Applicant: ALSTOM TECHNOLOGY LTDInventors: Mohamed Nazmy, Claus Paul Gerdes, Andreas Kuenzler
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Publication number: 20100206937Abstract: A steel has the following chemical composition (amounts in % by weight): 0.05-0.14 C, 8-13 Cr, 1-2.6 Ni, 0.5-1.9 Mo, 0.5-1.5 Mn, 0.15-0.5 Si, 0.2-0.4 V, 0-0.04 B, 2.1-4.0 Re, 0-0.07 Ta, 0-60 ppm Pd, remainder Fe and unavoidable impurities. The steel can be used effectively as a welding additive material and has outstanding properties at very high temperatures, in particular a good creep rupture strength/resistance and a good oxidation resistance.Type: ApplicationFiled: February 12, 2010Publication date: August 19, 2010Inventors: Mohamed Nazmy, Paul Claus Gerdes, Andreas Kuenzler
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Patent number: 7686898Abstract: A maraging heat-treatment steel includes 8.5 to 9.5% by weight of Cr, 0.15 to 0.25% by weight of Mn, 2 to 2.7% by weight of Ni, 0.5 to 2.5% by weight of Mo, 0.4 to 0.8% by weight of V, 0.001 to 0.15% by weight of Si, 0.06 to 0.1% by weight of C, 0.11 to 0.15% by weight of N, 0.02 to 0.04% by weight of Nb, maximum 0.007% by weight of P, maximum 0.005% by weight of S, maximum 0.01% by weight of Al, iron and standard impurities, wherein a weight ratio of vanadium to nitrogen V/N is in a range between 4.3 and 5.5.Type: GrantFiled: April 27, 2007Date of Patent: March 30, 2010Assignee: Alstom Technology LtdInventors: Mohamed Nazmy, Markus Staubli, Andreas Kuenzler
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Publication number: 20100061883Abstract: A cobalt-base superalloy chemical composition is disclosed which includes, in % by weight: 25-28 W; 3-8 Al; 0.5-6 Ta; 0-3 Mo; 0.01-0.2 C; 0.01-0.1 Hf; 0.001-0.05 B; 0.01-0.1 Si; and remainder Co and unavoidable impurities. This superalloy can be strengthened by ?? dispersions and further dispersion mechanisms. Exemplary compositions can provide good oxidation properties and improved strength values at high temperatures.Type: ApplicationFiled: September 4, 2009Publication date: March 11, 2010Applicant: ALSTOM Technology LtdInventors: Mohamed Nazmy, Andreas Künzler, Markus Staubli
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Publication number: 20100040502Abstract: A creep-resistant steel is characterized by the following chemical composition (values in % by weight): 9.0 to 12.0 Cr, 0.1 to 0.5 Mn, 2.3 to 3 Ni, 1.5 to 2.0 Mo, 0.1 to 0.4 V, 0.01 to 0.06 Nb, 0.08 to 0.16 C, 0.02 to 0.08 N, 0.004 to 0.012 B, 0.001 to 2 Ta, 0.001 to 0.5 La, 0.0001 to 1 Pd, maximum 0.005 P, maximum 0.005 S, maximum 0.05 Si, maximum 0.005 Sn, the remainder iron and unavoidable impurities. This steel is distinguished, as compared with commercial steels, by a greatly improved creep behavior at temperatures of 550° C. and above. Moreover, it has an improved resistance to embrittlement during long-term aging and comparatively high toughness. The steel is advantageously used as a material for gas turbine rotors which are exposed to high inlet temperatures in order to increase the efficiency of the gas turbine, but is also used for steam turbines.Type: ApplicationFiled: September 23, 2009Publication date: February 18, 2010Inventors: Mohamed Nazmy, Markus Staubli, Andreas Kuenzler
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Publication number: 20100021338Abstract: An iron-based high-temperature alloy is disclosed which contains the following chemical composition: 20% by weight Cr; 5 to 6% by weight Al; 4% by weight Ta; 4% by weight Mo; 3 to 4% by weight Re; 0.2% by weight Zr; 0.05% by weight B; 0.1% by weight Y; 0.1% by weight Hf; 0 to 0.05% by weight C; and remainder Fe and unavoidable impurities. The alloy can be produced at low cost and can possess outstanding oxidation resistance and good mechanical properties at temperatures up to 1200° C.Type: ApplicationFiled: July 24, 2009Publication date: January 28, 2010Applicant: ALSTOM Technology LtdInventors: Mohamed NAZMY, Andreas KÜNZLER, Giuseppe BANDIERA, Hanspeter ZINN
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Publication number: 20100020848Abstract: Protective tubes for thermocouples exposed to oxidizing atmospheres at temperatures in the region of approximately 1100° C. are produced from a single-crystal nickel-based superalloy, preferably from an alloy having the following chemical composition (in % by weight): 7.7-8.3 Cr, 5.0-5.25 Co, 2.0-2.1 Mo, 7.8-8.3 W, 5.8-6.1 Ta, 4.9-5.1 Al, 1.3-1.4 Ti, 0.11-0.15 Si, 0.11-0.15 Hf, 200-750 ppm C, 50-400 ppm B, remainder nickel and unavoidable impurities. Protective tubes of this type exhibit good strength and good oxidation resistance under severe stress conditions.Type: ApplicationFiled: July 16, 2009Publication date: January 28, 2010Inventors: Mohamed Nazmy, Andreas Künzler, Giuseppe Bandiera, Hanspeter Zinn
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Publication number: 20090214376Abstract: The disclosure relates to a creep-resistant steel which having a chemical composition (values in % by weight) of: about 0.10 to 0.15 C, 8 to 13 Cr, 0.1 to 0.5 Mn, 2 to 3 Ni; at least one or both elements from the group Mo, W in a range in each case of about 0.5 to 2.0 or, if both elements are present, a maximum total of about 3.0; about 0.02 to 0.2 Nb, 0.05 to 2 Ta, 0.1 to 0.4 V, 0.005 to 2 Pd, 0.02 to 0.08 N, 0.03 to 0.15 Si; and about 80 to 120 ppm B, maximum about 100 ppm Al, maximum about 150 ppm P, maximum about 250 ppm As, maximum about 120 ppm Sn, maximum about 30 ppm Sb, maximum 50 ppm S, a remainder of the composition being iron and impurities.Type: ApplicationFiled: February 23, 2009Publication date: August 27, 2009Applicant: ALSTOM Technology LtdInventors: Mohamed NAZMY, Andreas Kuenzler, Markus Staubli
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Publication number: 20070281103Abstract: A method of depositing a bond coating to a surface of an article includes the steps of depositing an inner layer of the bond coating consisting of ?-NiAl comprising Fe, Ga, Mo, B, Hf or Zr or ?/?-MCrAlY comprising Fe, Ga, Mo, B, Hf or Zr or ?/??- or ?-MCrAlY, and depositing an outer layer of the bond coating, which is more coarse the in the inner layer, consisting of ?-NiAl comprising Fe, Ga, Mo, B, Hf or Zr or ?/?-MCrAlY comprising Fe, Ga, Mo, B, Hf or Zr or ?/??- or ?-MCrAlY, wherein said elements Fe, Ga, Mo, B, Hf or Zr above mentioned are present individually or in combination. The coating also includes a noble metal selected from the group consisting of platinum, palladium and rhodium in the inner and outer layer or as a separate layer.Type: ApplicationFiled: August 1, 2007Publication date: December 6, 2007Applicant: ALSTOM TECHNOLOGY LTDInventors: Abdus Khan, Mohamed Nazmy
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Patent number: 7264887Abstract: A method of depositing a bond coating to a surface of an article includes the steps of depositing an inner layer of the bond coating consisting of ?-NiAl comprising Fe, Ga, Mo, B, Hf or Zr or ?/?-MCrAlY comprising Fe, Ga, Mo, B, Hf or Zr or ?/??- or ?-MCrAlY, and depositing an outer layer of the bond coating, which is more coarse the in the inner layer, consisting of ?-NiAl comprising Fe, Ga, Mo, B, Hf or Zr or ?/?-MCrAlY comprising Fe, Ga, Mo, B, Hf or Zr or ?/??- or ?-MCrAlY, wherein said elements Fe, Ga, Mo, B, Hf or Zr above mentioned are present individually or in combination. The coating also includes a noble metal selected from the group consisting of platinum, palladium and rhodium in the inner and outer layer or as a separate layer.Type: GrantFiled: July 8, 2004Date of Patent: September 4, 2007Assignee: Alstom Technology Ltd.Inventors: Abdus Suttar Khan, Mohamed Nazmy
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Publication number: 20070199628Abstract: A nickel-base superalloy is characterized by the following chemical composition (details in % by weight): 7.7-8.3 Cr, 5.0-5.25 Co, 2.0-2.1 Mo, 7.8-8.3 W, 5.8-6.1 Ta, 4.9-5.1 Al, 1.3-1.4 Ti, 0.11-0.15 Si, 0.11-0.15 Hf, 200-750 ppm C, 50-400 ppm B, 0.1-5 ppm S, 5-100 ppm Y and/or 5-100 ppm La, remainder Ni and production-related impurities. The alloy is distinguished by very good casting properties, a high resistance to oxidation, and good compatibility with TBC layers applied to its surface.Type: ApplicationFiled: May 2, 2007Publication date: August 30, 2007Inventor: Mohamed Nazmy
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Publication number: 20070193661Abstract: A maraging heat-treatment steel includes 8.5 to 9.5% by weight of Cr, 0.15 to 0.25% by weight of Mn, 2 to 2.7% by weight of Ni, 0.5 to 2.5% by weight of Mo, 0.4 to 0.8% by weight of V, 0.001 to 0.15% by weight of Si, 0.06 to 0.1% by weight of C, 0.11 to 0.15% by weight of N, 0.02 to 0.04% by weight of Nb, maximum 0.007% by weight of P, maximum 0.005% by weight of S, maximum 0.01% by weight of Al, iron and standard impurities, wherein a weight ratio of vanadium to nitrogen V/N is in a range between 4.3 and 5.5.Type: ApplicationFiled: April 27, 2007Publication date: August 23, 2007Applicant: ALSTOM TECHNOLOGY LTDInventors: Mohamed Nazmy, Markus Staubli, Andreas Kuenzler
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Patent number: 7141128Abstract: The invention discloses an intermetallic material consisting of the following composition by weight percent: 10% Al, 22% Cr, 36% Co, 0.2% Y, 0.2% Hf, 2% Ta, 3% Fe, remainder Ni and inevitable impurities. The invention also describes its use as a layer protecting against high temperatures and at locations of thermal turbomachines which are subject to friction or vibration.Type: GrantFiled: July 24, 2003Date of Patent: November 28, 2006Assignee: Alstom Technology LtdInventors: Andreas Kuenzler, Mohamed Nazmy, Markus Staubli
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Patent number: 7074284Abstract: In a heat treatment process for a single-crystal or directionally solidified material body comprising a nickel-based superalloy, the material body is solution-annealed and then at a first temperature ?? particles of greater than 1 ?m are precipitated in a proportion by volume with Vtot?V1 of less than 50%, where Vtot is the total amount of ?? particles after complete heat treatment and V1 is the proportion of the ?? particles which is greater than 1 ?m, and at least at a second temperature ‘?’ particles of less than 1 ?m are precipitated. The ?? particles are preferably precipitated in a size of 2 pin or more with a proportion by volume of 0.25<(Vtot?V1)/(100?V1)<0.55 at the first temperature. The proportion by volume Vtot of the ?? particles will be at least 50%.Type: GrantFiled: November 5, 2002Date of Patent: July 11, 2006Assignee: ALSTOM Technology LTDInventors: Mohamed Nazmy, Joachim Roesler, Alexander Schnell, Christoph Toennes