Abstract: A seal and corresponding method of manufacture of stacks enabled by the physical properties of the seal are provided. In the instance of a fuel cell or other electrochemical stack, the seal provides low-cost manufacturing and reliable/durable operation in high temperature (e.g., 120° C. to 250° C.) and acidic environments. The seal provides an elastomeric material characteristic providing resiliency and flexibility, and a protective characteristic that protects the seal from the high temperature acidic environment, such as found in high temperature PEM fuel cells. The seal is affixed to a plate of a fuel cell stack assembly prior to assembly of the stack, such that there is no requirement to apply an adhesive seal, gasket, free flow to solid sealing material, or the like, to each plate during assembly of the fuel cell stack, or during a disassembly and re-assembly process.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical and ion exchange applications. The present invention also provides methods of manufacturing the membrane cassettes and stacks of the invention. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical applications. The invention further provides membrane cassettes which comprise one or more composite membrane electrode assemblies which have a peripheral gasket where the gasket has at least one groove or channel for introducing and distributing a sealant about the cassette. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical applications. The invention further provides membrane cassettes which comprise one or more bipolar plates which have one or two reactant or coolant flow fields consisting of at least one groove in opposing surfaces of the bipolar plate. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications. Particularly preferred embodiments of the invention include design improvements which enhance the performance and reliability of certain components of the fuel cell stack.

Abstract: An improved electrochemical polymer electrolyte membrane cell stack is provided that includes one or more individual fuel cell cassettes, each fuel cell cassette having at least one membrane electrode assembly, fuel flow field and oxidant flow field. Within each fuel cell cassette, each membrane electrode assembly has at least one manifold opening for the passage of reactant manifolds through the cassette, all of which are bonded about the perimeter by a sealant, and each flow field has at least one manifold opening and any manifold openings on the flow fields which do not correspond to a manifold providing reactant for distribution to such flow field is bonded about its perimeter by a sealant. Each fuel cell cassette may also contain other typical components of a electrochemical polymer electrolyte membrane cell stack, such as separator plates or coolant flow fields, which also have manifold openings which may or may not be bonded about the perimeter.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical and ion exchange applications. The present invention also provides methods of manufacturing the membrane cassettes and stacks of the invention. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications.

Abstract: The present invention provides liquid electrolyte electrochemical cassettes and stacks thereof which are suitable for a use in a variety of electrochemical, ion exchange, and battery applications. The present invention also provides methods of manufacturing the liquid electrolyte cassettes and stacks of the invention. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell and flow through battery applications.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical and ion exchange applications. The present invention also provides methods of manufacturing the membrane cassettes and stacks of the invention. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical applications. The invention further provides membrane cassettes which comprise one or more composite membrane electrode assemblies which have a peripheral gasket where the gasket has at least one groove or channel for introducing and distributing a sealant about the cassette. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications.

Abstract: The present invention provides liquid electrolyte electrochemical cassettes and stacks thereof which are suitable for a use in a variety of electrochemical, ion exchange, and battery applications. The present invention also provides methods of manufacturing the liquid electrolyte cassettes and stacks of the invention. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell and flow through battery applications.

Abstract: An improved electrochemical polymer electrolyte membrane cell stack is provided that includes one or more individual fuel cell cassettes, each fuel cell cassette having at least one membrane electrode assembly, fuel flow field and oxidant flow field. Within each fuel cell cassette, each membrane electrode assembly has at least one manifold opening for the passage of reactant manifolds through the cassette, all of which are bonded about the perimeter by a sealant, and each flow field has at least one manifold opening and any manifold openings on the flow fields which do not correspond to a manifold providing reactant for distribution to such flow field is bonded about its perimeter by a sealant. Each fuel cell cassette may also contain other typical components of a electrochemical polymer electrolyte membrane cell stack, such as separator plates or coolant flow fields, which also have manifold openings which may or may not be bonded about the perimeter.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical applications. The invention further provides membrane cassettes which comprise one or more bipolar plates which have one or two reactant or coolant flow fields consisting of at least one groove in opposing surfaces of the bipolar plate. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications. Particularly preferred embodiments of the invention include design improvements which enhance the performance and reliability of certain components of the fuel cell stack.

Abstract: An improved electrochemical polymer electrolyte membrane cell stack is provided that includes one or more individual fuel cell cassettes, each fuel cell cassette having at least one membrane electrode assembly, fuel flow field and oxidant flow field. Within each fuel cell cassette, each membrane electrode assembly has at least one manifold opening for the passage of reactant manifolds through the cassette, all of which are bonded about the perimeter by a sealant, and each flow field has at least one manifold opening and any manifold openings on the flow fields which do not correspond to a manifold providing reactant for distribution to such flow field is bonded about its perimeter by a sealant. Each fuel cell cassette may also contain other typical components of a electrochemical polymer electrolyte membrane cell stack, such as separator plates or coolant flow fields, which also have manifold openings which may or may not be bonded about the perimeter.

Abstract: The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical and ion exchange applications. The present invention also provides methods of manufacturing the membrane cassettes and stacks of the invention. In certain preferred embodiments, the invention provides cassettes and stacks which are suitable for use in fuel cell applications.

Abstract: An improved electrochemical polymer electrolyte membrane cell stack is provided that includes one or more individual fuel cell cassettes, each fuel cell cassette having at least one membrane electrode assembly, fuel flow field and oxidant flow field. Within each fuel cell cassette, each membrane electrode assembly has at least one manifold opening for the passage of reactant manifolds through the cassette, all of which are bonded about the perimeter by a sealant, and each flow field has at least one manifold opening and any manifold openings on the flow fields which do not correspond to a manifold providing reactant for distribution to such flow field is bonded about its perimeter by a sealant. Each fuel cell cassette may also contain other typical components of a electrochemical polymer electrolyte membrane cell stack, such as separator plates or coolant flow fields, which also have manifold openings which may or may not be bonded about the perimeter.