Patents by Inventor Mohammad Al-Haj Ali

Mohammad Al-Haj Ali has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240110032
    Abstract: A dissolution apparatus for dissolving from a waste polyolefin material a polyolefin in a solvent yielding a polyolefin solution slurry), the polyolefin solution slurry comprising a polyolefin solution and undissolved residues, for a continuous polyolefin recycling process, the dissolution apparatus comprising at least one feeding device selected from a list consisting of a dry feeding device, a wet feeding device, a melt feeding device, and a solution feeding device, at least one dissolution device, wherein the at least one dissolution device has at least one first inlet for introducing the waste polyolefin material fluidly connected to an outlet of the at least one feeding device, and wherein the at least one dissolution device has at least one second inlet for introducing the solvent, and wherein the at least one dissolution device has at least one outlet for withdrawing the polyolefin solution slurry, and wherein the dissolution device comprises a vessel comprising a stirrer.
    Type: Application
    Filed: April 13, 2022
    Publication date: April 4, 2024
    Inventors: Mohammad Al-haj Ali, Henry Sleijster, Tom Deboel, Lukas Sobczak
  • Publication number: 20240009590
    Abstract: The present invention is concerned with a screening assembly comprising a separating device connected to a conduit for an effluent stream comprising a polymer and a mixture of hydrocarbons, wherein the separating device is configured to separate the effluent stream into a polymer-rich stream and a polymer-lean vapor stream, wherein the first separation device comprises an inlet, a first outlet for withdrawing a polymer-rich stream, and a second outlet for withdrawing a polymer-lean vapor stream, a screening device connected to the separating device via a conduit for the polymer-lean vapor stream, wherein the screening device comprises a first inlet connected to the conduit for the polymer-lean vapor stream, a first outlet for withdrawing a cleaned vapor stream, a second outlet for withdrawing a polymer-comprising condensed vapor stream, and at least one second inlet for introducing a condensed vapor stream.
    Type: Application
    Filed: August 5, 2021
    Publication date: January 11, 2024
    Inventors: Henry Sleijster, Mohammad Al-Haj Ali, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20240002552
    Abstract: The disclosure relates to a polymerization process, comprising —providing a first hydrocarbon stream comprising first olefin monomer, first comonomer and solvent in a first providing step, wherein solvent is obtained from a solvent source; combining the first hydrocarbon stream with hydrocarbons recycled from at least one downstream process step to a first combined hydrocarbon stream in a first combining step; —polymerizing the first olefin monomer and the first comonomer in the presence of a first polymerization catalyst in a first polymerization step in the solvent to produce a first solution comprising a first polymer of the first olefin monomer and the first comonomer; —withdrawing a first exhaust stream of the first solution in a first withdrawing step; —separating the first exhaust stream to a first primary hydrocarbon stream and a first concentrated solution stream in a first primary separation step; —recycling the first primary hydrocarbon stream to the first combining step in a first primary recyclin
    Type: Application
    Filed: December 8, 2020
    Publication date: January 4, 2024
    Inventors: Mohammad Al-haj Ali, Charlotta Weber, Henry Sleijster, Noureddine Ajellal, Mubashar Sattar
  • Publication number: 20230415113
    Abstract: A feeding device for preparing a feed stream for a solution polymerization, comprising a feed vessel, the feed vessel comprising a top zone and a bottom zone; a feed outlet for withdrawing the feed stream, wherein the feed outlet is positioned at the bottom zone; a waste outlet for withdrawing a waste vapour stream, wherein the waste outlet is positioned at the top zone; a first heat exchanger positioned below the top zone; an absorber positioned below the first heat exchanger; a first inlet for introducing a fresh liquid stream into or on top of the absorber, wherein the first inlet is positioned at the absorber; a second inlet for introducing a recycle liquid stream, wherein the second inlet is positioned below the first inlet; and a third inlet for introducing a recycle vapour stream, wherein the third inlet is positioned below the second inlet and above the feed outlet.
    Type: Application
    Filed: November 10, 2021
    Publication date: December 28, 2023
    Inventors: Mohammad Al-haj Ali, Henry Sleijster, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20230312789
    Abstract: Ethylene-1-octene copolymer characterized by a density in the range of 850 kg/m3 to 930 kg/m3 measured according to ISO 1183-187, a melt flow rate MFR2 (190° C., 2.16 kg) in the range of from 0.3 g/10 min to 100 g/10 min measured according to ISO 1133, a MFR10/MFR2 of from 5.0 to 15.0, a Mw/Mn of from 2.0 to 5.0, 1.0 to below 20 vinyl unsaturation units/100,000 C atoms, more than 5.0 to 35 vinylidene unsaturation units/100,000 C atoms, more than 5.0 to 30 vinylene unsaturation units/100,000 C atoms, more than 15.
    Type: Application
    Filed: September 27, 2021
    Publication date: October 5, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-haj Ali, Joy Jie Cheng, Elena Pomakhina, Andreas Albrecht, Pritish Pradipkumar Sinha
  • Publication number: 20230312893
    Abstract: The present inventions concerns a plant producing an in-line blended polymer comprising a first polymerisation reactor and a second polymerisation reactor, the first and second polymerisation reactors having different internal volumes, and a method for producing an in-line blended polymer.
    Type: Application
    Filed: September 27, 2021
    Publication date: October 5, 2023
    Inventors: Mohammad Al-haj Ali, Noureddine Ajellal
  • Publication number: 20230295354
    Abstract: The present inventions concerns a copolymer of ethylene and an C3 to C8 alpha-olefin, wherein the copolymer has a density of 890 to 915 kg/m3 measured according to ISO 1183 and a MFR2 of 0.5 to 8.0 g/10 min measured according to ISO 1133, wherein the alpha-olefin is present in the copolymer in an amount of 10 to 20 wt. %, wherein the copolymer has a melt point Tm between 100 and 120° C. measured according to ISO 11357-3 and a Vicat softening temperature Tvicat of 80 to 96° C.
    Type: Application
    Filed: September 27, 2021
    Publication date: September 21, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-haj Ali, Jari-Jussi Ruskeeniemi, Henry Sleijster, Edwin M.F.J. Verdurmen, Johan Defoer
  • Publication number: 20230287158
    Abstract: The present inventions concerns a copolymer of ethylene and an C3 to C8 alpha-olefin, wherein the copolymer has a density of 870 to 890 kg/m3 measured according to ISO 1183, a MFR2 of 0.5 to 8.0 g/10 min measured according to ISO 1133, wherein the alpha-olefin is present in the copolymer in an amount of 20 to 35 wt.-%, wherein the copolymer has a first melting temperature Tm1 measured according to ISO 11357-3, characterized in that the first melt point Tm1 is between 90 and 115° C.
    Type: Application
    Filed: September 27, 2021
    Publication date: September 14, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-Haj Ali, Henry Sleijster, Edwin M.F.J. Verdurmen, Johan Defoer, Jari-Jussi Ruskeeniemi
  • Publication number: 20230272126
    Abstract: A process for screening polymer from a polymer-lean vapor stream, whereby the process comprises the steps of separating an effluent stream comprising the polymer and a first mixture of hydrocarbons into a polymer-rich stream and the polymer-lean vapor stream; spraying a condensed vapor composition comprising a second mixture of hydrocarbons into the polymer-lean vapor stream via a condensed vapor composition stream; screening a screened condensed vapor composition stream comprising the polymer and the condensed vapor composition from the polymer-lean vapor stream.
    Type: Application
    Filed: August 3, 2021
    Publication date: August 31, 2023
    Inventors: Henry Sleijster, Mohammad Al-haj Ali, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Patent number: 11648722
    Abstract: The invention relates to a process for removal of volatile components from an olefin polymer, the process carried out in an extruder comprising at least one vacuum degassing zone, said process comprising the steps of: (a) introducing a stream of an olefin polymer into the extruder; (b) extruding the olefin polymer in the extruder at a temperature which is higher than the melting temperature of the olefin polymer but lower than the decomposition temperature of the olefin polymer, thereby producing an olefin polymer melt having reduced amount of volatile components, wherein the process in the extruder has a residence time distribution broadness (?2) in the range of 800 to 4000 as define by equation (1) wherein: ?2 is the residence time distribution broadness, T is the mean residence time, t is the interval of residence time a fluid element of the olefin polymer spends in the extruder, E(t) is the residence time distribution function, and wherein the process optionally comprises a step (c) where the melt of the
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: May 16, 2023
    Assignee: Borealis AG
    Inventors: Velichko Hristov, Mohammad Al-Haj Ali
  • Patent number: 11603418
    Abstract: The present invention relates to a process for reducing the volatile organic compound (VOC) content of plastomers the process comprising the steps of subjecting the plastomer in granular form containing VOCs which is contained in an aeration vessel to a gasflow, and withdrawing granular plastomer from the aeration vessel which has a lower content of VOCs, wherein the average particle size of the granular plastomer is greater than 2.5 mm, preferably greater than 2.7 mm, more preferably greater than 3.0 mm, wherein the gas has a minimum temperature of at least 26° C. measured at a gas inlet of the aeration vessel, and a maximum temperature of 4° C. below the Vicat temperature (10N, ISO 306) of the granular plastomer or 35° C. measured at the gas inlet of the aeration vessel, whatever value is lower, and wherein at least a part of the withdrawn granular plastomer is recirculated to the aeration vessel.
    Type: Grant
    Filed: May 28, 2019
    Date of Patent: March 14, 2023
    Assignee: Borealis AG
    Inventors: Mohammad Al-Haj Ali, Michiel Bergstra, Charlotta Weber, Gert Stijnen
  • Publication number: 20230067585
    Abstract: The present invention relates to a polymerisation process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerisation reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, whereby the average residence time in the reactor is chosen to be between 0.5 and 30 minutes, c) withdrawing the reaction mixture from the polymerisation reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer, catalyst, and hydrocarbon solvent, and d) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerisation reactor without further purification steps, wherein in step c) no more than 5 wt. % of catalyst in an active state is leaving the reactor.
    Type: Application
    Filed: December 30, 2020
    Publication date: March 2, 2023
    Inventors: Mohammad Al-haj Ali, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20230047329
    Abstract: The present invention relates to a process for polymerizing ethylene-1-octene copolymers in a solution polymerization process by firstly modelling polymer systems for solution polymerization of ethylene-1-octene copolymers and then transferring pressure and temperature conditions from said modelled polymer systems to a solution polymerization process to ensure that the polymerized ethylene-1-octene copolymer is completely solved in the solvent during the polymerization process.
    Type: Application
    Filed: January 7, 2021
    Publication date: February 16, 2023
    Applicant: Borealis AG
    Inventor: Mohammad AL-HAJ ALI
  • Publication number: 20230046086
    Abstract: The present invention relates to a process for polymerizing ethylene-1-butene copolymers in a solution polymerization process by firstly modelling polymer systems for solution polymerization of ethylene-1-butene copolymers and then transferring pressure and temperature conditions from said modelled polymer systems to a solution polymerization process to ensure that the polymerized ethylene-1-butene copolymer is completely solved in the solvent during the polymerization process.
    Type: Application
    Filed: January 7, 2021
    Publication date: February 16, 2023
    Applicant: Borealis AG
    Inventors: Mohammad AL-HAJ ALI, Noureddine AJELLAL
  • Publication number: 20220395801
    Abstract: A reactor for the polymerization of olefins comprising a first inlet for introducing a first stream comprising monomer(s), catalyst(s) and optionally hydrogen, solvent or comonomer(s) and/or mixtures thereof, at least one outlet for withdrawing a product stream, characterized in that the reactor further comprises at least one second inlet for introducing a second stream comprising monomer(s), catalyst(s) and optionally hydrogen, solvent or comonomer(s) and/or mixtures thereof; and a process for polymerizing olefins in a reactor according to the present invention, comprising the steps of introducing monomer(s), catalyst(s), and optionally hydrogen, solvent or comonomer(s) and/or mixtures thereof as the first stream via the first inlet into the reactor forming a reaction mixture; polymerizing a polymer from the reaction mixture; withdrawing the product stream via the at least one outlet from the reactor; characterized in that the process comprises a further step of introducing a second stream comprising monomer
    Type: Application
    Filed: December 17, 2020
    Publication date: December 15, 2022
    Inventor: Mohammad Al-Haj Ali
  • Publication number: 20220380498
    Abstract: The present invention relates to a polymerization process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerization reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, c) withdrawing the reaction mixture from the polymerization reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer and comonomer, catalyst, and hydrocarbon solvent, d) heating the reactor outlet stream to a temperature which is at least 5° C. higher than the temperature of the reaction mixture at the outlet of the reactor for a time period of between 1 and 250 seconds in order to de-activate the polymerization catalyst, and e) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerization reactor without further purification steps.
    Type: Application
    Filed: December 7, 2020
    Publication date: December 1, 2022
    Inventors: Mohammad Al-haj Ali, Michiel Bergstra, Erik Eriksson, Sameer Vijay, Christof Wumitsch, Samuli Zitting, Henry Sleijster, Noureddine Ajellal
  • Patent number: 11512157
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first overhead stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; (G) passing the second overhead stream to a third fractionator; (H) withdrawing a third overhead stream and a third bottom stream from the third fractionator; characterised in that at least a part of the third bottom stream is withdrawn as a purge stream.
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: November 29, 2022
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Samuli Zitting
  • Publication number: 20220348702
    Abstract: The polymerization process comprises polymerizing an olefin monomer and a comonomer in the presence of a polymerization catalyst in a polymerization step conducted in a polymerization reactor in a solvent to produce a solution comprising a polymer of the olefin monomer and the comonomer. The polymerization process comprises withdrawing an exhaust stream of the solution from the polymerization reactor in a withdrawing step. The polymerization process comprises separating the exhaust stream to a first primary stream and a primary concentrated solution stream in a first primary separation step, wherein the first primary stream comprises hydrocarbons and polymer. The polymerization process comprises separating the first primary stream to a second primary stream and a third primary stream in a second primary separation step, wherein the second primary stream comprises dissolved polymer and the third primary stream comprises majority of the hydrocarbons.
    Type: Application
    Filed: May 18, 2020
    Publication date: November 3, 2022
    Inventors: Mohammad Al-haj Ali, Mubashar Sattar, Noureddine Ajellal, Henry Sleijster, Charlotta Weber
  • Patent number: 11440983
    Abstract: A process for copolymerizing ethylene and at least one C3 to C8 alpha olefin to obtain an ethylene-C3 to C8 alpha olefin copolymer, the process comprising a) copolymerizing ethylene and at least one C3 to C8 alpha olefin in a solvent in a solution polymerization reactor to obtain an intermediate polymer solution, b) discharging an effluent stream from the intermediate polymer solution into a heat exchanger, c) setting the temperature of the effluent stream in the heat exchanger to obtain a heated effluent stream, d) feeding the heated effluent stream to a flash separation, e) separating at least a part of the ethylene-C3 to C8 alpha olefin copolymer in the flash separation, characterized by feeding an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C. to the solution polymerization reactor; and/or accumulating an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C. during the polymerization reaction; and/or feeding an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: September 13, 2022
    Assignee: Borealis AG
    Inventors: Mohammad Al-Haj Ali, Henry Sleijster
  • Patent number: 11400427
    Abstract: The present invention is concerned with a process for providing a homogeneous particle-containing slurry comprising the steps of: (a) providing a vessel comprising at least one impeller rotating around a vertical axis of the vessel, wherein a rotational speed n1 of the at least one impeller is higher than nmin according to equation (1), the vessel further comprising an inlet and an outlet; (b) introducing a particle-containing slurry into the vessel or introducing components forming the particle-containing slurry into the vessel; (c) rotating the at least one impeller at least around the vertical axis for homogenizing and/or maintaining a homogeneous particle distribution within the slurry; (d) withdrawing the homogeneous particle-containing slurry via the outlet; (e) reducing the rotational speed n1 of the at least one impeller to a reduced rotational speed nred, whereas nred is lower than n1 and higher or equal gas inlet than nmin according to equation (1): n min = Sv 0.1 ? D p 0.
    Type: Grant
    Filed: November 28, 2019
    Date of Patent: August 2, 2022
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Kauno Alastalo